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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
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IOP Publishing
Introduction to Pharmaceutical Biotechnology, Volume 2
(Second Edition)
Enzymes, proteins and bioinformatics
Ahmed Al-Harrasi, Saurabh Bhatia and Ajmal Khan
Chapter 3
Industrial enzymes and their applications

3.1 Industrial enzymes

Microbial enzyme production is an essential industrial process, owing to the extraordinary performance and multitude of applications of enzymes from various microbes. These microbes are active under a varied range of physical and chemical conditions [1]. Microbial enzymes are a potential source of replacement in the absence or deciency of human enzymes. In addition, microbial enzymes are the favored source of industrial enzymes as they can be produced in large quantities in a short time. Microbes have short generation times, and genetic manipulation can be performed more easily on bacterial cells to enhance enzyme production. The industry is still seeking novel microbial strains to furnish different enzymes to meet requirements [1]. Of the 3000 enzymes reported to date, only a few are industrially used, such as hydrolytic enzymes which degrade naturally occurring polymers such as starch, proteins, pectins and cellulose. Progress in biochemistry leading to the isolation and characterization of many enzymes made it essential to standardize the enzyme nomenclature. Based on the type of reaction catalyzed, enzymes are classied into six main classes, as listed in table 3.1.
Broad applications of enzymes in different bioprocesses can be employed to deliver a range of products in different industries. Table 3.2 summarizes a number of applications used to deliver a range of products. The industrial production of microbial enzymes is presented in gure 3.1.

3.2 Bacterial α-amylases

Amylases are one of the key enzymes used in industry. These enzymes breakdown starch molecules into polymers composed of glucose units [2, 3]. Amylases have wide applications at the industrial level, e.g. in the food, fermentation and pharmaceutical industries. Based on the source, α-amylases are classied into various categories
doi:10.1088/978-0-7503-5387-8ch3 3-1 ª IOP Publishing Ltd 2024. All rights,
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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
Table 3.1. Enzyme classication.
S. no. Enzymes Class Reactions
1 Dehydrogenases, oxidases,
oxygenases, peroxidases
2 Fructosyltransferases,
transketolases,
Oxidoreductases Transfer of hydrogen or oxygen or
electrons between molecules.
Transferases Transfer of groups of atoms from one
molecule to another. acyltransferases, transaminases
3 Isomerases, epimerases,
racemases
4 Pectate lyases, hydratases,
dehydratases, decarboxylases,
Isomerases Transfer of a group from one position
to another within one molecule.
Lyases Non-hydrolytic cleavage by
elimination or addition reactions. fumarase, argino succinase
5 Proteases, amylases, acylases,
Hydrolases Hydrolytic cleavage of bonds. lipases, phosphatases, cutinases
6 Synthetases, ligases Ligases Covalent joining of two molecules
coupled with the hydrolysis of an energy rich bond in ATP or similar triphosphates.
Table 3.2. Enzymes and their applications.
Enzyme Microorganism(s) Function
Acid proteinase Aspergillus spp. Milk coagulation Acyltransferase Bacillus sp. APB-6 Synthesis of hydroxamic acids Alkaline protease Alcaligenes faecalis Dehairing, bating Amidase Rhodococcus erythropolis Degradation of nitriles containing
wastes Aminopeptidase Lactobacillus spp. Faster cheese ripening Aminopeptidases Lactobacillus brevis, Lactobacillus
Protein breakdown during mashing
plantarum
Amylase Aspergillus spp., Bacillus spp. Flour adjustment, bread softness Amylase Bacillus licheniformis De-inking, drainage improvement Amylase Aspergillus spp., Bacillus subtilis Carbohydrate stain removal Amylase Aspergillus spp., B. subtilis Fiber splitting Amylase B. licheniformis, Aspergillus spp. Bioremediation of vegetable waste Amyloglucosidase Aspergillus niger Starch hydrolysis for bioremediation Catalase A. niger Cheese processing Cellulase A. niger, Trichoderma atroviride Fruit liquefaction Cellulase Bacillus spp., A. niger De-inking, drainage improvement Cellulase A. niger, Bacillus spp. Color clarification
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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
Cutinase Fusarium solani f. pisi Triglyceride removal Cutinase F. solani f. pisi Degradation of plastics,
polycaprolactone Endoglycosidase Mucor hiemalis Teeth and gum tissue care Glucose
isomerase Glucose oxidase A. niger, Penicillium chrysogenum Dough strengthening Glucose oxidase A. niger Oxygen removal from beer Glucose oxidase A. niger, P. chrysogenum Polymerization of anilines Glycosyl
tranferase Laccase B. subtilis Non-chlorine bleaching, delignification Laccase Trametes hirsute Polymerization of bisphenol A Laccase B. subtilis, Trametes versicolor Hair dye Laccase T. versicolor, B. subtilis Production of textile dyes, cosmetic
Laccase T. versicolor Degradation of waste containing olefin
Lactase
(β-g alactosidase) Lignin peroxidase Phanerochaete chrysosporium,
Limoninase A. niger, Aspergillus oryzae Debittering Lipase A. niger, A. oryzae Faster cheese ripening, flavor
Lipase A. niger Dough stability and conditioning Lipase Candida antarctica Pitch control Lipase C. antarctica Polycondensation, ring-opening
Lipase A. oryzae, Aspergillus flavus Fat stain elimination Lipase A. oryzae, A. flavus, Degreasing Lipase A. oryzae, A. flavus Skin care Lipase A. oryzae, A. flavus Synthesis of pharmaceuticals, polymers,
Lipase A. oryzae, Candida tropicalis Degradation of crude oil hydrocarbons Maltogenic
α-amylase Manganese
peroxidase Mannanase Bacillus spp. Mannan spot removal Naringinase A. niger Debittering Neutral protease A. niger, A. flavus, B. subtilis Dehairing, soaking
Corynebacterium spp.,
Streptomyces murinus
Bacillus spp. Synthesis of oligosaccharides
Escherichia coli, Kluyveromyces
spp.
Coprinus cinereus
Bacillus stearothermophilus Enhancing the shelf life of breads
P. chrysosporium, C. cinereus Degradation of phenolic compounds
Production of high-fructose corn syrup
pigments, flavor agents and pesticides
unit, polyurethane and phenolic compounds
Lactose reduced milk and whey
products
Degradation of phenolic compounds
customized cheese
polymerization of lactones, carbonates
biodiesels, biosurfactants
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(Continued)
Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
Table 3.2. (Continued )
Enzyme Microorganism(s) Function
Neutral
proteinase Nitrile hydratase Rhodococcus rhodochrous PA-34,
Nitrile hydratase Rhodococcus spp. Degradation of nitriles containing
Oxygenase Pseudomonas spp., Rhodococcus
Pectinase A. oryzae, Penicillium funiculosum Depectinization Phytase A. niger Hydrolyze phytic acid to release
Protease A. niger Restrict haze formation Protease B. subtilis Biofilm removal Protease A. oryzae, B. subtilis Protein stain removal Protease A. niger, A. flavus, B. subtilis Removal of dead skin Protease Chrysosporium keratinophilum Bioremediation of keratinic wastes Pullulanase Bacillus spp., Klebsiella spp. Starch saccharification Superoxide
dismutase Transglutaminase Streptomyces spp. Protein crosslinking Transglutaminase Streptoverticillium spp.,
Transglutaminase Streptomyces mobaraensis Protein crosslinking Tyrosinase Trichoderma reesei Polymerization of lignin and chitosan Xylanase A. niger Dough conditioning Xylanase Aspergillus spp., Bacillus spp. Enhanced digestibility of starch Xylanase Trichoderma reesei, Thermomyces
α-amylase Bacillus β-amylase Bacillus spp., Streptomyces spp.,
β-glucanase B. subtilis, Aspergillus spp. Restrict haze formation β-glucanase A. niger Digestive aid
B. subtilis, A. oryzae Faster cheese ripening, debittering
Synthesis of acrylamide, butyramide and
Bacillus spp. APB-6
spp.
Corynebacterium glutamicum,
Lactobacillus plantarum
Streptomyces spp.
lanuginosus, Aureobasidium pullulans
spp., Aspergillus spp. Starch hydrolysis
Rhizopus spp.
nicotinamide
wastes
Degradation of halogenated
contaminants
phosphorous
Free radical scavenging, skin care
Laminated dough strength
Bleach boosting
Starch hydrolysis
such as α-amylases from bacteria, fungi, plants, animals and microorganisms, whereas enzymes from fungal and bacterial sources have a considerable number of applications in industry. α-Amylase production is necessary for the conversion of starches into oligosaccharides. Starch, a major storage product of many economically important crops, is a vital constituent of the human diet. Starch-converting enzymes are used in the production of maltodextrin, modied starches, and glucose and fructose
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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
Figure 3.1. Basic outline of industrial production of enzymes.
syrups. A large number of microbial α-amylases have applications in different industrial sectors such as the food, textiles, paper and detergent industries [2, 3]. α-Amylase production is usually performed using submerged fermentation, although solid­substrate fermentation systems also provide reliable technology. The thermostability, pH prole, pH stability, Ca independence and other properties of each α-amylase play an important role in the development of fermentation processes [2, 3].
α-Amylases (both bacterial and fungal) are enzymes which have been produced industrially on a large scale. The general procedure for amylase production is depicted in gure 3.2. The bacterial α-amylase endoenzyme breaks down α-1,4 bonds in amylose and amylopectin, resulting in a sudden fall in the viscosity of gelatinized starch solutions (endohydrolysis of starch, also known as starch
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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
Figure 3.2. Amylase production using rDNA technology.
liquefaction) [2, 3]. After the action of α-amylase, the nal product recovered is dextrans, together with small quantities of glucose and maltose. Before treatment with amylases, the native starch is exposed to hydration (gelatinization of starch). According to the literature, α-amylase derived from Bacillus amyloliquefaciens is active up to 90 °C and this high temperature stability (for gelatinization purpose) has been used at the industrial scale. Another strain belonging to the same genus, Bacillus licheniformis, has also been used industrially for the production of α­amylases. α-Amylases are metallo-proteins, containing at least one mol of calcium ions (they are stabilized by Ca
2+
and inhibited by chelate forming agents) [2, 3]. The activity and stability of α-amylase obtained from B. licheniformis is not dependent on the calcium content of the solution, in contrast to α-amylase from B. amylole- quefaciens. pH 6.5–7 is the optimum range of pH, at which these enzymes show maximum activity. At neutral pH and temperature (30 °C–40 °C), fermentation of bacterial amylases is performed in submerged culture. Cereal meal and starch rich medium are usually used along with an organic source of nitrogen. After an interval of 10–20 h, α-amylase formation starts and lasts for another 100 h [3]. The pH of the medium must be less than 6 during fermentation to avoid the denaturation of α-amylase. The α-amylase is accompanied by other extracellular enzymes.
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Introduction to Pharmaceutical Biotechnology, Volume 2 (Second Edition)
B. licheniformis synthesizes a serine protease, whereas B. amyloliquefaciens synthe­sizes a neutral protease along with hemicellulase and β-glucanase. Starch liquefac­tion using α-amylase is performed in a continuous or batch reactor. The degree of anticipated starch hydrolysis is determined by the intended later use. The manu­facture of coating compounds, surface sizing of paper and paints requires a colloidal starch solution with a nal viscosity [3]. Incomplete degradation of starch is brought about by α-amylase to attain a specic viscosity. During the production of glucose syrup, α-amylase is used in the rst step of enzymatic degradation resulting in a mixture of glucose and fructose with high-fructose content. During the production of dextrans, the degradation of starch required is as high as 10 dextrose equivalents. The increasing production of alcohol as a fuel from starch-containing raw material is opening greater prospects for the utilization of α-amylases and glucoamylases at large scales [3].

3.3 Fungal α-amylases

Fungal amylases have been extensively used in large-scale industrial production owing to their many merits, for example, their cost-effectiveness, consistency, smaller temporal and spatial requirements, and ease of process modication and optimization [4]. These enzymes account for around 30% of the world’s enzyme production [3]. Amylases belong to a class of starch degrading enzymes that catalyze the breakdown of internal glycosidic bonds in polysaccharides with the retention of the anomeric conguration in the products. As mentioned above, most amylases are metalloenzymes, which require calcium ions (Ca integrity and stability [5]. Endo-amylases, exo-amylases, debranching enzymes and glycosyltransferases are further examples of the starch degrading class of enzymes [6]. In the starch processing industry, enzymatic hydrolysis is favored over acid hydrolysis, owing to the specicity of the reaction, stability of the synthesized products, lower energy requirements and exclusion of neutralization steps [7]. Due to the high demand for these enzymes at large scales, there is great interest in developing enzymes with better properties, e.g. raw starch degrading amylases suitable for industrial applications and cost-effective production techniques. Most amylases have been synthesized from soil fungi, e.g. Aspergillus, Penicillium and Rhizopus [7]. Only little evidence is available on amylases from endophytic fungi, which are primarily explored for benecial secondary metabolites with different bioactivity [8]. Fungal α-amylases are mainly derived from the Aspergillus genus (Aspergillus niger, Aspergillus oryzae). Because of their low deactivation temper­ature, low optimum pH (pH 4–5) and high saccharifying action, they signicantly differ from the bacterial amylases [38]. They are less t for the liquefaction of starch than bacterial α-amylases. The synthesis of fungal α-amylase is accomplished in solid-substrate culture and occasionally in submerged culture for specic strains of Aspergillus. The fermentation medium used remains the same as for bacterial α­amylases, but the concentration of glucose hinders the formation of amylase, thus the concentration of glucose in the fermentation medium must be measured and kept low [38]. Other fungal enzymes are produced in solid-substrate culture. The
2+
) for their activity, structural
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