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- •5.3 Test Instructions
- •Table of Allowable Rapid Fluctuations of Certain Key Measurements.
- •5.5.6 Data Verification
- •5.6 Results
- •5.7 Analysis
- •5.7.1 Method of Trending Results
- •5.8 Report
- •HP / IP Turbine Efficiency Test
- •Typical Control Room Data Sheet
- •Point ID
- •Condenser
- •Annexure - I
- •CONDENSER DESIGN DATA
- •Annexure - II
- •TEST READINGS
- •Annexure - III
- •TYPICAL CONTROL ROOM READINGS
- •UNITS
- •kcal/hr
- •3.0 Working And Test Set Up
- •TEST ENGINEER (TE):-----------------------------------------
- •ENGINEERING REVIEW
- •PERSONNEL REQUIRED
- •TEST CREW ORIENTATION
- •REFERENCE DRAWINGS
- •LEAK DETECTOR OPERATION
- •TEST LOG
- •ACCESSIBILITY
- •CONTROL ROOM / UNIT DATA
- •LIST OF INSTRUMENTS & ACCESSORIES REQUIRED FOR AIR-IN-LEAK TEST
- •L. P. Turbine
- •*Total time from leak sensing by instrument to retrieval to zero (0)
- •Unit
- •LOW FEED WATER TEMPERATURE
- •EXCESSIVE MAKEUP
- •HIGH WATER LEVEL
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •HIGH DRAIN COOLER APPROACH TEMPERATURE (DCA)
- •DRAIN COOLER INLET NOT SUBMERGED
- •IMPROPER SETTING
- •EXCESSIVE TUBE BUNDLE PRESSURE DROP
- •HP Heater Test Data
- •Control Room Readings
- •FAULT TREE
- •LP Heater Test Data
- •Control Room Readings
- •FAULT TREE
- •LOW FEED WATER TEMPERATURE
- •EXCESSIVE MAKEUP
- •WORN VENT
- •HIGH WATER LEVEL
- •TUBE LEAKES
- •HEADER PARTITION LEAKS
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •HIGH DRAIN COOLER APPROACH TEMPERATURE (DCA)
- •DRAIN COOLER INLET NOT SUBMERGED
- •IMPROPER SETTING
- •EXCESSIVE TUBE BUNDLE PRESSURE DROP
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •Unit
- •BFP Test Data
- •Typical Control Room Readings
- •Boiler Feed Pump A / B / C
- •Typical DAS Readings
- •Description
- •CONTENTS
- •1.0 Introduction
- •3.1 Process Description
- •4 References
- •4.1 ASME Performance Test Code 4.2 – 1969, Coal Pulverizers
- •5 Prerequisites
- •(A clean air test is performed with the primary air to the mill at full load normal conditions with the mill out of service (normal primary airflow, no fuel flow)).
- •Avg. Velocity
- •6.4 Isokinetic Coal Sampling
- •4.5.2 Unburned in Flyash at Economizer Outlet
- •Summary
- •Dry Gas Loss
- •Gas Temp Leaving AH - Corr. to Design Ambient
- •OBJECTIVE : Determine the amount of Power being consumed by the primary plant equipment.
- •TEST ENGINEER (TE):
- •REFERENCE: ASME PTC 19.6-1955 and TVA Proc. No. TS/PERF/RTST/FOS/16.0
- •BILL OF MATERIALS
- •BILL OF MATERIALS
- •Note: Quantities to be decided as per the requirement
- •2.4 PORTABLE DATA ACQUISITION SYSTEM
- •BILL OF MATERIAL
- •Acquisition
- •EQUIPMENT: Thermocouple wire for flue gas temperature measurement
- •2.9 HIGH VELOCITY THERMOCOUPLE (HVT) PROBE
- •2.11 HIGH VOLUME FLYASH SAMPLER
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2.8 THERMOCOUPLE WIRE
EQUIPMENT: Thermocouple wire for flue gas temperature measurement
1.1 |
Thermocouple wire |
Multi strand with glass braided insulation |
1.2 |
Type |
K Type |
1.3 |
Conductor size |
24 AWG (Multistrand) |
1.4 |
Insulation |
Individual conductors glass braided and |
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overall glass braided to withstand |
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temperature up to 600o C (high |
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|
temperature class) |
1.5 |
Limits of error |
+ / - 1.5o C or 0.4% whichever is more |
1.6 |
Standard |
ANSI – C96.1 – 1984 |
1.7 |
Packing |
In the rolls of 300 mts. (approx.) |
2.0 |
Connectors: |
Suitable Male/female connectors of |
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|
thermocouple grade for connecting |
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|
thermocouple and the extension wires. |
3.0 |
Extension Wire |
K type Extension wires |
3.1 |
Pairs |
4 pairs |
3.2 |
Length |
20 mts |
3.3 |
Temperature limit |
105o C (polyvinyl insulation approx. |
|
|
1.1 mm thick) |
3.4 |
Properties |
Resistant to moisture, abrasion and UV |
|
|
light and chemicals |
4.0Quantity
1.Thermocouple connectors K Type
2.4 pair extension cable K Type
3.Thermocuple wire K Type
Note: |
Quantities can be decided as per the specific requirements. |
Section: 2.8 Page 1/1
2.9 HIGH VELOCITY THERMOCOUPLE (HVT) PROBE
Description: HVT for furnace temperature measurement and flue gas extraction for analysis. The probe is to be of water cooled design.
Specifications: |
|
|
1. |
Measurement Temperature range |
500 o C to 1300 o C |
|
Process Temperature |
up to 1500 oC |
2. |
Length |
6 Mt & 9 Mt |
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|
(for 210 MW) (for 500 MW) |
3.Operating Parameters
|
(a) Cooling Water Pressure |
|
5 – 6 kg/cm2 |
|
(b) Air pressure for aspirator |
|
6 kg/cm2 |
4. |
Suitable for sampling flue gas |
The probe materials are to |
|
|
(CO, CO2, NOX, SOX, O2) |
be suitable for the above |
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Accessories |
|
service |
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i) Aspirator kit for high velocity temperature measurement |
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ii) Connecting quick disconnect coupling |
1 set + 1 spare set |
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for water and air connections |
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iii) Spare thermocouple |
|
2 Nos |
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iv) Spare radiant shield for tip |
|
4 Nos |
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v) Water and air hoses |
|
1 set optional |
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vi) Temperature read out |
|
1 No. |
5. |
Quantity |
|
1 set |
Section: 2.9 Page 1/1
2.10 AIR/FUEL RATIO SAMPLER KIT WITH DIRTY AIR PROBE
(for Air/Fuel Ratio Determination and Representative Pulverized Fuel Sampling)
a)Stainless Steel Air/Fuel Sampler for extracting pulverized fuel sample isokinetically from coal pipes
b)Stainless Steel Dirty Air Probe
c)Temperature / Static Pressure Probe
d)Clean Air Probe
Sl.No. |
Features |
Essentials/Minimum Requirement |
|
1. |
Dirty Air Probe: |
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Service |
|
Coal / Air Mixture |
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Temperature |
|
60o C – 120o C |
|
Pressure |
|
100 mmWC |
|
PF Pipe Size (ID) |
|
500 mm (approx.) (*1) |
|
Straight Lengths |
|
Upstream – 1Mt. To 3 Mtr. |
|
Probe Material and Connections |
Stainless steel (suitable grade) |
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|
|
K factor to be prescribed |
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a) Standard ½” NPT (for clean air test) |
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b) A set of 1.25” full port balls valves |
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schedule 40 class NPT Threads for |
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dustless connector (*2) |
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Accuracy |
|
+/- 2% of actual cost conduit velocity |
2.Temperature / Static Pressure Probe:
a) |
Thermocouple type |
K Type |
|
Temperature Range |
0 – 600o C |
|
|
Type of element mineral insulated (duplex) |
|
Calibration Standard |
ANSI – C96.1 – 1984 |
|
Approx. Time for measurement |
1 Minute |
b) |
Pressure Range |
10” WC |
|
Accuracy |
+ / - 0.1” WC |
|
Approx. Time for measurement |
Instantaneous |
3.Air/Fuel Ratio Sampler
Accuracy |
+ / - 10% of isokinetic flow rate in |
|
Coal Conduit |
Time of sample |
4 minutes |
Section: 2.10 Page 1/2
4.Accessories:
1. |
Tygon tubing |
2. |
Filter canister |
3. |
Large plastic sampling jar |
4. |
Dustless connectors: 5 Nos |
5. |
1” Red rubber hose |
6. |
Orifice assembly |
7. |
Cyclone connector |
8. |
Three packets of filter papers of 100 sheets each |
9. |
Aspirator assembly |
10. |
Inclined Tube Manometer with spare manometer fluid |
11. |
Hand held Digital Thermometer |
12. |
Spare Thermocouple for Static Probe |
(*1) Actual Coal Pipe size may be specified as per the station
(*2) 1 ½” ball valves are to be installed on the coal pipes. Dustless connectors are screwed on the ball valves.
Section: 2.10 Page 2/2