- •5.3 Test Instructions
- •Table of Allowable Rapid Fluctuations of Certain Key Measurements.
- •5.5.6 Data Verification
- •5.6 Results
- •5.7 Analysis
- •5.7.1 Method of Trending Results
- •5.8 Report
- •HP / IP Turbine Efficiency Test
- •Typical Control Room Data Sheet
- •Point ID
- •Condenser
- •Annexure - I
- •CONDENSER DESIGN DATA
- •Annexure - II
- •TEST READINGS
- •Annexure - III
- •TYPICAL CONTROL ROOM READINGS
- •UNITS
- •kcal/hr
- •3.0 Working And Test Set Up
- •TEST ENGINEER (TE):-----------------------------------------
- •ENGINEERING REVIEW
- •PERSONNEL REQUIRED
- •TEST CREW ORIENTATION
- •REFERENCE DRAWINGS
- •LEAK DETECTOR OPERATION
- •TEST LOG
- •ACCESSIBILITY
- •CONTROL ROOM / UNIT DATA
- •LIST OF INSTRUMENTS & ACCESSORIES REQUIRED FOR AIR-IN-LEAK TEST
- •L. P. Turbine
- •*Total time from leak sensing by instrument to retrieval to zero (0)
- •Unit
- •LOW FEED WATER TEMPERATURE
- •EXCESSIVE MAKEUP
- •HIGH WATER LEVEL
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •HIGH DRAIN COOLER APPROACH TEMPERATURE (DCA)
- •DRAIN COOLER INLET NOT SUBMERGED
- •IMPROPER SETTING
- •EXCESSIVE TUBE BUNDLE PRESSURE DROP
- •HP Heater Test Data
- •Control Room Readings
- •FAULT TREE
- •LP Heater Test Data
- •Control Room Readings
- •FAULT TREE
- •LOW FEED WATER TEMPERATURE
- •EXCESSIVE MAKEUP
- •WORN VENT
- •HIGH WATER LEVEL
- •TUBE LEAKES
- •HEADER PARTITION LEAKS
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •HIGH DRAIN COOLER APPROACH TEMPERATURE (DCA)
- •DRAIN COOLER INLET NOT SUBMERGED
- •IMPROPER SETTING
- •EXCESSIVE TUBE BUNDLE PRESSURE DROP
- •EXCESSIVE NUMBER OF TUBES PLUGGED
- •Unit
- •BFP Test Data
- •Typical Control Room Readings
- •Boiler Feed Pump A / B / C
- •Typical DAS Readings
- •Description
- •CONTENTS
- •1.0 Introduction
- •3.1 Process Description
- •4 References
- •4.1 ASME Performance Test Code 4.2 – 1969, Coal Pulverizers
- •5 Prerequisites
- •(A clean air test is performed with the primary air to the mill at full load normal conditions with the mill out of service (normal primary airflow, no fuel flow)).
- •Avg. Velocity
- •6.4 Isokinetic Coal Sampling
- •4.5.2 Unburned in Flyash at Economizer Outlet
- •Summary
- •Dry Gas Loss
- •Gas Temp Leaving AH - Corr. to Design Ambient
- •OBJECTIVE : Determine the amount of Power being consumed by the primary plant equipment.
- •TEST ENGINEER (TE):
- •REFERENCE: ASME PTC 19.6-1955 and TVA Proc. No. TS/PERF/RTST/FOS/16.0
- •BILL OF MATERIALS
- •BILL OF MATERIALS
- •Note: Quantities to be decided as per the requirement
- •2.4 PORTABLE DATA ACQUISITION SYSTEM
- •BILL OF MATERIAL
- •Acquisition
- •EQUIPMENT: Thermocouple wire for flue gas temperature measurement
- •2.9 HIGH VELOCITY THERMOCOUPLE (HVT) PROBE
- •2.11 HIGH VOLUME FLYASH SAMPLER
NTPC |
Centre For Power Efficiency And Environmental |
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CENPEEP / EFF/ TP/ 306 |
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Routine Condenser Air – In – Leakage |
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Annexure - B
3.If the magnitudes and response times of two or more shots are equal, a steeper slope of rise (shorter elapsed time between onset of signal and signal peak) will indicate which is the leak (or more significant leak if there is more than one) as steepness of slope relates to how quickly the gas was drawn into the leak.
4.If differences are still indiscernible, observing the clear-out times (elapsed time from signal peak to return to background) for each indication can be helpful. A faster clear-out for indications of equal magnitude would imply that the signal with the faster clear-out was nearer the leak.
TEST LOG
The Test Engineer will maintain a Test Log for documenting any pertinent information concerning each test run. The information entered in the Test Log will become a part of the record of the test and a copy will be included as an attachment of the test report.
ACCESSIBILITY
Those areas where access is difficult may need some form of permanent access installed.
NTPC |
Centre For Power Efficiency And Environmental |
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Protection, NOIDA |
CENPEEP / EFF/ TP/ 306 |
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Rev. 1 |
/EMS |
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Routine Condenser Air – In – Leakage |
Issue Date: 20/04/2000 |
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Detection Test |
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Annexure - C
PREREQUISITES
Ensure that the test crew has two (2) sets of walkie talkies for communication in good condition, i.e., one for use and other one as standby. It is very important that the person doing the spraying be in continuous contact with the person at the leak detector.
In leak detection there are two goals: (1) Locating the leak and (2) estimating its relative severity. The latter is accomplished by comparison with the peak response of the test shot.
NTPC |
Centre For Power Efficiency And Environmental |
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Routine Condenser Air – In – Leakage |
Issue Date: 20/04/2000 |
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Detection Test |
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Annexure - D
CONTROL ROOM / UNIT DATA
S. No. |
DATA |
UNIT |
READING |
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START |
FINISH |
1. |
Load |
MW |
-- |
-- |
2. |
Condenser Vacuum |
mmHg |
-- |
-- |
3. |
Air-steam Flow |
kg/hr |
-- |
-- |
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(Ejector/Vacuum pump) |
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4. |
No. of Ejectors/Vacuum |
No. |
-- |
-- |
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Pumps in Service |
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5. |
Ejector Steam Pressure |
kg/cm2 |
-- |
-- |
6. |
Gland Sealing Steam Pressure |
kg/cm2 |
-- |
-- |
7. |
Condensate Dissolved Oxygen |
ppb |
-- |
-- |
8.Equipment on Stand by (under vacuum):
a) |
Condensate Extraction Pump. |
b) |
Vacuum Pump |
c) |
Drip Pump(as applicable) |
d) |
Boiler Feed Pump(as applicable) |
NTPC |
Centre For Power Efficiency And Environmental |
Procedure Number: |
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Protection, NOIDA |
CENPEEP / EFF/ TP/ 306 |
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Rev. 1 |
/EMS |
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Routine Condenser Air – In – Leakage |
Issue Date: 20/04/2000 |
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CENPEEP |
Detection Test |
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Annexure - E
LIST OF INSTRUMENTS & ACCESSORIES REQUIRED FOR AIR-IN-LEAK TEST
1.Leak Detector Instrument
2.Vacuum pump (about ½ H P )
3.Air Gun
4.Helium gas commercial quality (2 cylinders each of 7 cu. m at N. T. P.)
5.Dual pressure oxygen regulator
6.Copper Tubing for Helium spray (1 meter long & 5- 6 mm dia)
7.Tygon Tubing (15 meter long thick tube suitable to air-gun)
8.Glass Flasks (medium size for moisture collection)
9.Silica Gel (500 gm.)
10.Glass Fittings for Flask
11.SS Vessel (2-3 litre capacity)
12.Sealing Compound
NTPC |
Centre For Power Efficiency And Environmental |
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Protection, NOIDA |
CENPEEP / EFF/ TP/ 306 |
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TITLE |
Rev. |
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Routine Condenser Air – In – Leakage |
Issue Date: 20/04/2000 |
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Detection Test |
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Annexure - F
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CLEAROUT |
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TIME |
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RESPONSE |
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MAGNITUDE OF RESPONSE |
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RESPONSE |
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GAS |
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RELEASE |
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BASELINE |
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RESPONSE |
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