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plc timers - 9.21

Solution:

 

 

 

 

 

 

 

A

 

 

TON

T4:0

 

 

 

 

 

 

Time base: 1.0

 

 

 

 

 

 

 

 

Preset 15

 

 

 

 

 

 

T4:0/DN

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 9.21 A Simple Timer Example

Problem: Develop the ladder logic that will turn on a light, after switch A has been closed 10 times. Push button B will reset the counters.

Solution:

A

CTU

C5:0

 

 

 

 

 

Preset 10

 

 

 

 

 

 

Accum. 0

 

 

 

 

C5:0/DN

Light

 

 

 

 

 

 

 

 

B

C5:0 RES

Figure 9.22 A Simple Counter Example

9.7.2 More Timers And Counters

Problem: Develop a program that will latch on an output B 20 seconds after input A has been turned on. After A is pushed, there will be a 10 second delay until A can have any effect again. After A has been pushed 3 times, B will be turned off.

Solution:

A

On

T4:0/DN

T4:0/DN

T4:1/DN

On

C5:0/DN

plc timers - 9.22

On

L

 

 

 

TON

T4:0

Time base: 1.0

Preset 20

 

 

 

Light

L

 

 

 

TON

T4:1

Time base: 1.0

Preset 10

 

 

 

On

U

 

 

 

CTU

C5:0

Preset 3

 

Accum. 0

 

 

 

Light U

Figure 9.23 A More Complex Timer Counter Example

9.7.3 Deadman Switch

Problem: A motor will be controlled by two switches. The Go switch will start the motor and the Stop switch will stop it. If the Stop switch was used to stop the motor, the Go switch must be thrown twice to start the motor. When the motor is active a light should be turned on. The Stop switch will be wired as normally closed.

plc timers - 9.23

Solution:

Motor

Stop

C5:0

RES

Go

 

Motor

CTU

C5:0

 

 

 

 

 

Preset 2

 

 

 

 

 

 

 

 

 

 

 

 

Accum. 1

 

 

 

 

 

 

 

C5:0/DN

Stop

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

Light

Consider:

- what will happen if stop is pushed and the motor is not running?

Figure 9.24 A Motor Starter Example

9.7.4 Conveyor

Problem: A conveyor is run by switching on or off a motor. We are positioning parts on the conveyor with an optical detector. When the optical sensor goes on, we want to wait 1.5 seconds, and then stop the conveyor. After a delay of 2 seconds the conveyor will start again. We need to use a start and stop button - a light should be on when the system is active.

plc timers - 9.24

Solution:

 

 

 

 

 

 

 

 

 

 

 

Go

Stop

 

 

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Detect

 

 

 

 

 

TON

T4:0

 

 

 

 

 

 

 

 

 

 

 

 

Time base: 0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preset 150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:0/DN

 

 

 

 

 

TON

T4:1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time base: 1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preset 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:0/DN

 

 

 

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:1/DN

 

 

 

 

 

T4:0

RES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:1/DN

 

 

 

 

 

T4:1

RES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- what is assumed about part arrival and departure?

Figure 9.25 A Conveyor Controller Example

9.7.5 Accept/Reject Sorting

Problem: For the conveyor in the last case we will add a sorting system. Gages have been attached that indicate good or bad. If the part is good, it continues on. If the part is bad, we do not want to delay for 2 seconds, but instead actuate a pneumatic cylinder.

plc timers - 9.25

Solution:

 

 

Go

Stop

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Detect

 

 

 

TON

T4:0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time base: 0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preset 150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:0/DN

Part Good

TON

T4:1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time base: 1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preset 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:0/DN

Part Good

TON

T4:2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time base: 0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preset 50

 

 

 

 

 

 

 

 

 

 

 

T4:1/EN

 

Light

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:2/EN

 

 

 

Cylinder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4:1/DN

 

 

 

T4:0

RES

 

 

 

 

 

 

 

 

T4:2/DN

T4:1/DN

T4:1 RES

T4:2/DN

T4:2 RES

Figure 9.26 A Conveyor Sorting Example

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