- •Contents
- •Preface
- •1. Classification and physicochemical properties of surface-active substances
- •1.1 Synthetic detergent production
- •1.2 Classification of surface-active substances
- •1.3 Detergents and surfactants
- •1.4 Synthetic surfactant or soap
- •What's the difference?
- •1.5 Soaps and detergents
- •Cleansing action of soap
- •1.7 Synthetic detergents
- •1.8 Advantages and disadvantages of synthetic detergents with respect to soaps
- •Washing powders
- •1.9 Structure and properties of surface-active substances
- •Critical concentration of cluster formation
- •Control questions
- •1.10 Surface tension
- •1.11 Physical and chemical action of washing substances and detergent solutions
- •Control questions
- •1.12 Solubilization
- •1.13 Washing action
- •Control questions
- •2. Synthetic detergents composition
- •2.1 Inorganic compounds in synthetic detergent compositions
- •Alkaline salts of inorganic acids
- •Purposes of alkaline electrolytes
- •Control questions
- •2.2 Organic components used in synthetic detergents structure
- •Main components of synthetic detergents’ compositions
- •Hydrotropic substances.
- •Control questions
- •2.4 Production of enzyme-based detergents
- •2.5 Enzyme stabilization
- •2.6 Applications of enzyme-based detergents
- •3. Synthetic detergents production
- •3.1 Reception, storage and preparation of raw material for synthetic detergent manufacture
- •3.2 Technology of compositions preparation
- •Control questions
- •3.3 Classification of synthetic detergents. Kinds of pollutions.
- •Control questions
- •3.4 Technology of washing compositions drying
- •3.5 Spray drying technology
- •Control questions
- •3.6 Basic technological circuits of powdery synthetic detergent manufacture by periodic and continuous ways
- •Control questions
- •3.7 Capital equipment at granulated synthetic detergents manufacture
- •3.8 Technology of drying in fluidized layer
- •Control questions
- •3.9 Technology of granulated synthetic detergents by combined methods
- •3.10 Packaging of powders
- •Basic raw material
- •Auxiliary raw material
- •Control questions
- •4.3 Chemistry and technology of soap production
- •Control questions
- •4.4 Cake synthetic detergents
- •4.5 Production of cake synthetic detergents by forming method
- •4.6 Production of cake synthetic detergents by pressing method
- •Control questions
- •4.7 Manufacture of paste and liquid detergents
- •4.8 Compositions and production technology of paste-like synthetic detergents
- •Control questions
- •4.9 Compositions and technology of liquid synthetic detergents production
- •Control questions
- •5. Chemical means of hygiene and cosmetics
- •5.1 Shampoos
- •Jump of quality
- •Electrostatics laws in operation
- •To expect, to prevent
- •Laziness -- the engine of progress
- •Content and form
- •5.2 Teeth care means
- •Literature list:
1. Classification and physicochemical properties of surface-active substances
1.1 Synthetic detergent production
Synthetic detergents are mixtures of surface-active washing substances with auxiliary components and fillers (soda ash, phosphates, and sodium sulfate), strengthening washing action of basic components. Active washing substances in usual fatty soaps – are sodium and potassium salts of fat acids (stearic, palmitic), in synthetic detergents – sodium salts of sulphoacids and sulphoethers with organic radicals С12-С18, and also products of ethylene oxide condensation with various organic compounds, etc. These components are produced on the basis of petrochemical raw material. Solutions of these substances in water have surface-active properties, i.e. reduce surface tension on an interface boundary.
Detergents on the basis of sulphoethers, produced from natural raw material, were known in the XIX century. Since 1880 as a textile-auxiliary substance a sulphurizated castor oil is applied. For the first time sulphoacids and their salts possessing surface-active properties have been produced in 1912 by Petrov G.N. At sulphurization of petroleum fractions he has isolated alkyl aromatic sulphoacids of the average composition C20H27SO3H. These products have found technical application under the name “Petrov contact” and were applied as surface-active substances. Surface-active substances and detergents on the basis of synthetic carbon acids for the first time have been produced in Germany in 1916. Since 1930 in Germany and since 1932 in the USA detergents on the basis of alkyl benzene sulphonates AlkC6H4SO2ONa with alkyl radical С10-С15 were manufactured. These compounds can be produced at the condensation of chlorinated kerosene with benzene, the subsequent sulphurization and neutralization of the formed product. During the Second World War in Germany alkyl sulphonates AlkSO2ONa were manufactured at sulphochlorination of paraffin hydrocarbons, and synthetic fat acids and soaps on their basis were made at the oxidation of paraffins. The world production of synthetic detergents began quickly to develop after the Second World War.
Now it is known more than 200 kinds of surface-active substances and over 3000 kinds of trading names from them.
In the advanced countries fatty soap is more and more replaced by synthetic detergents. Mid-annual rates of the SAS world production grow. The fast development of synthetic detergent manufacture and replacement of fatty soap by them is caused by the following reasons:
1) Efficiency of synthetic detergents surpass in 2-4 times efficiency of fatty soap, that reduces synthetic detergent consumption for achievement of the same cleaning effect;
2) Washing action of synthetic detergents is kept in hard water as they do not form some insoluble calcium and magnesium salts. 30-35 % of fatty soap at use is spent for water mitigation (sedimentation of rigidity salts), and in the water having rigidity 200 and higher fatty soaps in general lose washing ability because an insoluble layer of calcium and magnesium salts of fat acids is formed on the soap surface;
3) Maximum of synthetic detergents’ washing ability is achieved at considerably lower temperature, than for fatty soaps. It allows carrying out washing of woolen, silk and synthetic fabrics at temperature less 400C, owing to this fact these fabrics do not lose color and durability;
4) Synthetic detergents are not hydrolyzed and, consequently, do not create an alkaline medium, therefore durability of fabrics from synthetic fibres raises;
5) Synthetic detergents are prepared on the basis of gas and oil refining products; in this connection consumption of food fats for technical needs is reduced, and they can be used for food purposes;
6) Labour expenses for the manufacture of 1 ton of synthetic detergent are lower than labour expenses for the manufacture of 1 ton of raw material for fatty soap in 14-16 times; it causes considerably smaller cost of synthetic detergents;
7) Synthetic detergents keep washing ability in acid solutions.
Soaps are sodium and potassium salts of supreme carbon acids, for example: С17H35СООNa – sodium stearate, С15H31COOK – potassium palmitate. Sodium salts (sodium soaps) represent solid substances, potassium soaps – liquids ones, well soluble in water. Soaps are produced by hydrolysis of fats (saponification) at the presence of alkalis:
С17H35СООСH2
С17H35СООCH
+ 3NaOH → CH2OH
– CHOH – CH2OH
+ 3С17H35СООNa
C17H35СООCH2
soap
Besides soap can be produced using supreme oil hydrocarbons – paraffins. Paraffin is oxidized up to carbon acids (mixture), necessary acids are separated from the mixture and turned in sodium salts by addition of soda ash Na2CO3.
As soaps are salts of strong alkalis and weak acids, they are hydrolyzed in water solutions:
С17H35СООNa + H2O = С17H35СООН + NaOH
Therefore soap solutions have alkaline reaction. In hard water washing action of soaps is weak. It is caused by interaction of soap with calcium ions that leads to formation of insoluble salts:
2С17H35СОО- + Сa2+ = Ca(С17H35СОО)2↓
In acid mediums soaps are decomposed forming supreme carbon acids.
Soaps are applied not only as washing substances. They are also used as components of lubricants, reagents for flotation.
