- •Safety and protection of the atmosphere
- •Statutory environmental performance
- •Indicators of reliability
- •Operational parameters
- •Supplying aggregate
- •The inclined conveyor
- •Drying aggregate
- •Gas cleaning equipment
- •The mixing aggregate
- •Aggregate of ready mix
- •Aggregate of mineral powder
- •The coolant pump station
- •Bitumen heater
- •Operator’s cabin
- •List of measuring instruments used for monitoring compliance with the production of technological modes
- •Supplying aggregate; 2- a cold bucket elevator; 3- dedusting aggregate; 4- drying barrel; 5- a hot bucket elevator
- •Description of technological process The technological process of production
- •The scheme of the input quality control at work
- •Scheme operational laboratory quality control at work
- •Scheme of operational control over the observance of technological modes at work
- •The scheme of acceptance of laboratory control at work
- •Environmental protection.
Operator’s cabin
type Closed, heat and sound
isolated
Air Conditioner: model LG
Lowering the temperature in the cabin
(at ambient temperature to
308 K (35 0 C), K (0C) at 8 - 12
Heat electric fan:
-model TVU-1(25)1,6 UHL-4
-nominal efficiency,
m 3/min 1,6
- power of heating element, kW:
a) at heating stage I 0,625
b) at heating stage II 1,25
- consumption of electricity per hour,
not more 1,28
Cabin floor area, m 2 6,1
Internal dimensions of the cabin, m,
at least
- length 2,9
- width 2,1
- heigth 2,0
__________________
*
- temperature difference between the stone material at the outlet and inlet drying drum.
**
- The values of specific indicators calculated on the main parameter (P) - the nominal performance for the conditions of preparation of fine-grained, sand or asphalt mixtures according to State Standard 9128-84 from source materials with volumetric mass 1.6 t / m 3 at initial moisture content of 5% and t = 140 0C.
***
- If the duration of work in an atmosphere containing carbon monoxide, not more than 1 h, the maximum allowable concentration of nitric oxide, carbon can be increased to 50 mg / m 3 with a duration of no more than 30 minutes, up to 100 mg / m 3, with a duration of no more than 15 min-200 mg / m 3. Repetitive works under conditions of high carbon monoxide content in the working area can be produced with an interval of at least 2 hours.
****
- Data are presented for a unit operating with a nominal capacity of 48 t / h, with a moisture content of stone materials 5%, the temperature difference before and after heating - 140 0 C, with standard materials and nominal fuel consumption.
*****
- The values of emission of harmful substances from the stack into the atmosphere depends on the physicographic, climatic conditions, mode of operation of the unit, the type of stone materials and fuels.
******
- In the tumble dryer, except for the basic processes of fuel combustion and drying of stone materials, a decrease in the content of silicon dioxide (SiO2), part of the stone materials, due to the passage of a number of thermo-chemical transformations.
*******
List of measuring instruments used for monitoring compliance with the production of technological modes
hot asphalt concrete mix
(product name)
table 1.2
№
|
Name of measuring instruments |
The appointment, a brief technical description, the error of measurement |
Name of organization (of structural unit), carrying out verification (calibration) (number of certificate of accreditation for conducting metrological certification) |
Frequency of verification (calibration) of measuring instruments |
1 |
2 |
3 |
4 |
5 |
1 |
Press P-50 № 6225 |
Moulding of samples, strength test |
Kalmyk Center for Standardization of Metrology and Certification passport number 000153 the AK series issued by: 11.02.2011 year |
once a year |
2 |
Press P -10 № 4362 |
Moulding of samples, strength test |
the same |
once a year |
3 |
Compressive strength test machine IP-500-0 |
Testing of compressive strength |
the same |
once a year |
4 |
Vacuum gauge VPZ-UU2 |
Test for water saturation |
the same |
once a year |
5 |
Весы равноплечные лабораторные 1000 гр. |
Weighing of materials and samples |
the same |
once a year |
6 |
Dialed desktop scales RN-10C 13 U |
Weighing of materials and samples |
the same |
once a year |
7 |
Bar scales PH-50 SH 13-2 № 127 |
Weighing of materials and samples |
the same |
once a year |
8 |
Desktop scales 50kg RN-50 |
Weighing of materials and samples |
the same |
once a year |
9 |
The set of weights G-4-10-1111 |
Weighing of materials and samples |
the same |
once a year |
10 |
Laboratory thermometer TN 1-2 |
Temperature measuring |
the same |
once a year |
11 |
Laboratory thermometer TTM |
Temperature measuring |
the same |
once a year |
12 |
Manometric thermometer |
Temperature measuring |
the same |
once a year |
13 |
Thermometer TL2 |
Temperature measuring |
the same |
once a year |
14 |
Thermometer TTJ |
Temperature measuring |
the same |
once a year |
15 |
Thermometer TN2M |
Temperature measuring |
the same |
once a year |
16 |
Laboratory thermometer TL-4 |
Temperature measuring |
the same |
once a year |
17 |
Термометр ТТМ |
Temperature measuring |
the same |
once a year |
18 |
Thermometer R-100 |
Temperature measuring |
the same |
once a year |
19 |
Thermometer ТТ |
Temperature measuring |
the same |
once a year |
20 |
Penetrometer M-984 |
Determination of the viscosity of bitumen |
the same |
once a year |
21 |
Stopwatch SOS pr 25-2-001 |
time measurement |
the same |
once a year |
22 |
Stopwatch SOP pr 2а-3-000 |
time measurement |
the same |
once a year |
23 |
Steel cylinder for determining crushability of gravel |
Determining crushability of gravel |
the same |
once a year |
24 |
Set of sieves for gravel LO 251-1 |
Grain size analysis |
the same |
once a year |
25 |
A set of metal measuring utensils MP (1l, 2l, 5l, 10l) |
Determination of volume of the material |
the same |
once a year |
26 |
Elutriation vessel |
Determination of the content of dust and clay particles |
the same |
once a year |
27 |
Set of sieves for sand |
Grain size analysis |
the same |
once a year |
28 |
The cylindrical shape with an inner diameter of 71.4 mm |
Moulding of samples |
the same |
once a year |
29 |
A set of weights |
Determination of the weight of the material and samples |
the same |
once a year |
30 |
Ductilometer M-984-N |
Determination of tensile of bitumen |
the same |
once a year |
31 |
Drying closet SNOL -3,5 |
Drying of the material |
the same |
once a year |
32 |
Device for determining the softening temperature of bitumen by RuNO |
Determination of the softening temperature of bitumen |
the same |
once a year |
33 |
Caliper 0-125 mm |
Determining the exact distance |
the same |
once a year |
34 |
Caliper 0-250 mm |
Determining the exact distance |
the same |
once a year |
Preparation of the unit to work.
Prior to the start of operation of the unit operator shall ensure that all mechanisms and devices of the unit are in good condition, adjusted and lubricated, and minor faults reflected in the shift log prior to shift have been eliminated.
Control - measuring devices have a stamp and sealed.
Manometer arrows are in the zero position in the absence of pressure in the routes.
If there is pressure in the routes manometer arrows should show pressure:
in the routes of fuel system - 1.5 - 5.5 kg/cm2;
in the routes of the coolant - 5 - 8 kg/cm2.
Lubricators of the unit heat system filled with the necessary quantity of oil and condensate in the pneumatic system and the coolant is removed.
Fuel tanks filled with with fuel.
Bitumen battery including the bituminous unit (consumable bitumen pot) filled with bitumen. The temperature of bitumen in the feed tank in the range 140 - 1500C, and the remaining tanks battery of bitumen 80 - 1000C.
Aggregate's mineral powder bunker is filled with powder.
Taps, cocks the components of the unit are in position, ensuring the execution of of working operations for the production of asphalt mixes. The system of steam heating of the unit is filed with steam (or other coolant), including the heating system in the mixer.
Heating of bitumen wire and partial heating of closing devices (bituminous cranes, valves) is enabled.
Mazut is heated in the fuel tank to a temperature of 95 - 1050S.
Bunker - storage of ready mix and the skip shall be exempt from the excess and oversize.
Pressure spool body spray system must be adjusted to the pressure of not more than 6 kg/cm2.
Skip winch lift rope is in good condition.
Tube 3-way valve fuel tank should be in a position that ensures the circulation of diesel (heating oil) fuel tank for easy fuel filter - opened.
After 4 - 5 minutes after the ignition plug nozzle 3-way valve installed in the position of providing outflow of fuel oil into the tank for fuel oil, open the valve connecting the tank with black oil filter. You must then close the valve connecting the tank to the light fuel filter.
Scheme of technological process.
