Добавил:
Upload Опубликованный материал нарушает ваши авторские права? Сообщите нам.
Вуз: Предмет: Файл:

5R55W

.pdf
Скачиваний:
730
Добавлен:
11.03.2016
Размер:
10.4 Mб
Скачать

Technical Service Information

P-

76

 

6

0-

4

 

W

 

A

X

 

A

A 4

X 4

B

 

"5R55N", "5R55W/S" Overdrive Sun Gear 24 Teeth

 

-

76

 

 

 

6

0

 

P

 

 

4

 

 

-

W

 

 

 

A

 

 

 

A

X

 

 

 

 

 

 

 

A 4

X 4

B

 

Copyright © 2004 ATSG

Figure 193

5R55N OVERRUN DRUM

P

76

6

 

 

4

-

 

0

-

W

 

 

 

 

A

 

 

 

 

A

X

 

 

 

 

 

 

 

 

 

A 4

X 4

B

 

4

A

 

X

X

 

 

 

 

 

X

 

 

 

X

 

 

 

4

 

 

 

 

 

X

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

L

X

 

 

 

 

 

 

 

P

2

 

 

 

 

 

 

 

 

X

 

 

 

 

 

7

-

 

X

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

6

 

 

 

 

 

X

 

0

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

B

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"5R55N", "5R55W/S" Overdrive Sun Gear 38 Teeth

4

A

 

X

X

 

 

 

X

 

 

 

 

X

 

 

 

 

 

 

 

4

 

 

 

 

 

 

X

 

 

 

 

 

 

 

X

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

L

X

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

P

X

 

 

 

 

 

 

 

 

 

 

 

 

 

7

-

X

 

 

 

 

 

6

 

 

 

 

 

6

 

 

X

X

 

0

 

 

 

 

 

A

 

 

 

 

 

 

 

B

-

 

 

 

 

 

 

 

 

 

 

 

 

 

Copyright © 2004 ATSG

Figure 194

5R55W/S OVERRUN DRUM

4

A

 

X

X

 

 

 

 

 

X

 

 

 

X

 

 

 

4

 

 

 

 

 

X

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

L

X

 

 

 

 

 

 

 

P

2

 

 

 

 

 

 

 

 

X

 

 

 

 

 

7

-

 

 

 

 

 

 

 

 

 

X

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

6

 

 

 

 

 

X

 

0

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

B

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copyright © 2004 ATSG

 

Copyright © 2004 ATSG

Figure 195

 

Figure 196

AUTOMATIC TRANSMISSION SERVICE GROUP

111

 

Technical Service Information

5R55N FORWARD CLUTCH COMPONENTS

Cushion Plate

Forward Clutch

Aluminum Piston

Return Spring

Retainer

Return Springs

(15 Required)

Forward Clutch

Aluminum Piston

Forward Clutch

Housing

Forward Clutch

Housing

Copyright © 2004 ATSG

Figure 197

112

AUTOMATIC TRANSMISSION SERVICE GROUP

 

Technical Service Information

5R55W/S AND LATE 5R55N FORWARD CLUTCH COMPONENTS

Return Spring

Stamped Steel, Molded Rubber

Forward Clutch

Assembly

Forward Clutch Piston

Housing

 

 

Copyright © 2004 ATSG

Figure 198

COMPLETED "5R55N" FORWARD

COMPLETED "5R55W/S" FORWARD

CLUTCH HOUSING

CLUTCH HOUSING

Copyright © 2004 ATSG

Figure 199

AUTOMATIC TRANSMISSION SERVICE GROUP

113

 

Technical Service Information

5R55N FORWARD PLANETARY

85 Teeth

85 Teeth

19 Tooth

D1 E4A

 

 

Pinions

 

 

 

A

 

 

 

C

 

 

F

-

 

 

5

 

r o

 

5

d

 

0

 

 

D

 

 

 

 

P4 WXFR

 

 

Copyright © 2004 ATSG

Figure 200

5R55W/S FORWARD PLANETARY

101 Teeth

101 Teeth

23 Tooth

Pinions

A

 

 

 

 

0

 

 

 

F

V

 

 

 

 

 

 

o

2

 

 

 

r

 

 

 

d

D

 

 

 

 

AD

 

 

 

R

-55

0

D 7 -P2L

1F

Copyright © 2004 ATSG

Figure 201

114

AUTOMATIC TRANSMISSION SERVICE GROUP

 

Technical Service Information

 

5R55N SUN SHELL

 

 

Requires

 

 

"Short"

 

 

Spacer

27 Tooth

 

 

Sun Gear

 

 

 

 

Requires

 

 

Sprag

47 Tooth

 

Requires

 

Bearing

Sun Gear

 

 

 

Copyright © 2004 ATSG

Figure 202

5R55W/S SUN SHELL

 

Requires

27 Tooth

"Tall"

Sun Gear

Spacer

 

Does Not Use

 

Sprag

55 Tooth

No Bearing

(Has Bushing)

Sun Gear

 

 

Copyright © 2004 ATSG

Figure 203

AUTOMATIC TRANSMISSION SERVICE GROUP

115

 

Technical Service Information

 

VALVE BODY COMPARISON

"5R55N" VALVE BODY

"5R55W/S" VALVE BODY

ASSEMBLY

ASSEMBLY

 

Copyright © 2004 ATSG

Figure 204

"5R55N" VALVE BODY

WORM TRACKS

"Three" .250"

Check Balls

"5R55W/S" VALVE BODY

WORM TRACKS

"Two" .250"

Check Balls

Copyright © 2004 ATSG

Figure 205

116

AUTOMATIC TRANSMISSION SERVICE GROUP

 

Technical Service Information

"5R55N"

"5R55W/S"

SPACER PLATE

SPACER PLATE

 

Copyright © 2004 ATSG

Figure 206

"5R55N" REVERSE SERVO HOUSING

FEED HOLE

TO SERVO

AND VALVE

REVERSE SERVO

HOUSING

REVERSE SERVO

CHECK VALVE

REVERSE SERVO

CHECK VALVE

SPRING

REVERSE SERVO

CHECK VALVE

RETAINER

SMALLER DIAMETER

FREE LENGTH = 1.472" SPRING DIAMETER = .450" WIRE DIAMETER = .037"

"5R55W/S" REVERSE SERVO HOUSING

FEED HOLE

TO SERVO

REVERSE SERVO

HOUSING

REVERSE SERVO

CHECK VALVE

REVERSE SERVO

CHECK VALVE

SPRING

REVERSE SERVO

CHECK VALVE

RETAINER

LARGER DIAMETER

FEED HOLE

TO VALVE

FREE LENGTH = 1.625" SPRING DIAMETER = .332" WIRE DIAMETER = .041"

Copyright © 2004 ATSG

Copyright © 2004 ATSG

Figure 207

Figure 208

AUTOMATIC TRANSMISSION SERVICE GROUP

117

 

Technical Service Information

REVERSE SERVO RETURN SPRING COMPARISON

 

Approximately

Wire Diameter

 

= .134"

 

7.375"

 

Wire Diameter

Free Length

 

 

 

= .123"

Approximately

 

 

6.312"

 

 

Free Length

 

"5R55N" SERVO SPRING

"5R55W/S" SERVO SPRING

Copyright © 2004 ATSG

Figure 209

REVERSE SERVO PISTON COMPARISON

Approximately .125" Difference In Overall Height

Approximately

Approximately

1.395"

1.870"

Outside Diameter

Outside Diameter

"5R55N" SERVO PISTON

"5R55W/S" SERVO PISTON

 

Copyright © 2004 ATSG

Figure 210

118

AUTOMATIC TRANSMISSION SERVICE GROUP

 

Technical Service Information

"5R55N" INTERMEDIATE SERVO

"5R55W/S" INTERMEDIATE SERVO

COMPONENTS

COMPONENTS

INTERMEDIATE SERVO

INTERMEDIATE SERVO

RETURN SPRING

RETURN SPRING

INTERMEDIATE SERVO

INTERMEDIATE SERVO

PISTON ASSEMBLY

PISTON ASSEMBLY

INTERMEDIATE SERVO

COVER "O" RING SEALS

INTERMEDIATE SERVO

COVER "O" RING SEAL

INTERMEDIATE SERVO

INTERMEDIATE SERVO

COVER

COVER

INTERMEDIATE SERVO

INTERMEDIATE SERVO

COVER SNAP RING

COVER SNAP RING

Copyright © 2004 ATSG

Copyright © 2004 ATSG

Figure 211

Figure 212

AUTOMATIC TRANSMISSION SERVICE GROUP

119

 

Technical Service Information

Notes

120

AUTOMATIC TRANSMISSION SERVICE GROUP