
- •TABLE OF CONTENTS
- •Chapter 1 INTRODUCTION
- •The es-ice Environment
- •es-ice Meshing Capabilities
- •Tutorial Structure
- •Trimming Tutorial Overview
- •Required Files
- •Trimming Tutorial files
- •Automatic 2D Tutorial files
- •Wall Temperature Tutorial files
- •Mesh Replacement Tutorial files
- •Multiple Cylinder Tutorial files
- •Closed-Cycle Tutorial files
- •Sector Tutorial files
- •Two-Stroke Tutorial files
- •Mapping Tutorial files
- •ELSA Tutorial files
- •Chapter 2 SURFACE PREPARATION IN STAR-CCM+
- •Importing and Scaling the Geometry
- •Creating Features
- •Defining Surfaces
- •Remeshing and Exporting the Geometry
- •Chapter 3 GEOMETRY IMPORT AND VALVE WORK
- •Importing the Surfaces
- •Modelling the Valves
- •Saving the Model
- •Chapter 4 MESHING WITH THE TRIMMING METHOD
- •Modifying Special Cell Sets in the Geometry
- •Defining Flow Boundaries
- •Creating the 2D Base Template
- •Creating the 3D Template
- •Trimming the 3D Template to the Geometry
- •Improving cell connectivity
- •Assembling the Trimmed Template
- •Running Star Setup
- •Saving the Model
- •Chapter 5 CREATING AND CHECKING THE MESH
- •Chapter 6 STAR SET-UP in es-ice
- •Load Model
- •Analysis Set-up
- •Valve Lifts
- •Assembly
- •Combustion
- •Initialization
- •Cylinder
- •Port 1 and Port 2
- •Boundary Conditions
- •Cylinder
- •Port and Valve 1
- •Port and Valve 2
- •Global settings
- •Post Set-up
- •Cylinder
- •Port 1 and Port 2
- •Global settings
- •Time Step Control
- •Write Data
- •Saving the Model
- •Chapter 7 STAR SET-UP in pro-STAR
- •Using the es-ice Panel
- •Setting Solution and Output Controls
- •File Writing
- •Chapter 8 RUNNING THE STAR SOLVER
- •Running in Serial Mode
- •Running in Parallel Mode
- •Running in Parallel on Multiple Nodes
- •Running in Batch
- •Restarting the Analysis
- •Chapter 9 POST-PROCESSING: GENERAL TECHNIQUES
- •Creating Plots with the es-ice Graph Tool
- •Calculating Apparent Heat Release
- •Plotting an Indicator Diagram
- •Calculating Global Engine Quantities
- •Creating a Velocity Vector Display
- •Creating an Animation of Fuel Concentration
- •Creating an Animation of Temperature Isosurfaces
- •Chapter 10 USING THE AUTOMATIC 2D TEMPLATE
- •Importing the Geometry Surface
- •Defining Special Cell Sets in the Geometry
- •Modelling the Valves
- •Creating the Automatic 2D Template
- •Refining the 2D Template Around the Injector
- •Adding Features to the Automatic 2D Template
- •Using Detailed Automatic 2D Template Parameters
- •Saving the es-ice Model File
- •Chapter 11 MULTIPLE-CYCLE ANALYSIS
- •Setting Up Multiple Cycles in es-ice
- •Setting Up Multiple Cycles in pro-STAR
- •Chapter 12 HEAT TRANSFER ANALYSIS
- •Resuming the es-ice Model File
- •Mapping Wall Temperature
- •Exporting Wall Heat Transfer Data
- •Saving the es-ice Model File
- •Cycle-averaging Wall Heat Transfer Data
- •Post-processing Wall Heat Transfer Data in pro-STAR
- •Plotting average wall boundary temperatures
- •Plotting average heat transfer coefficients
- •Plotting average near-wall gas temperature at Y-plus=100
- •Mapping Heat Transfer Data to an Abaqus Model via STAR-CCM+
- •Chapter 13 MESH REPLACEMENT
- •Preparing the File Structure
- •Rebuilding the Dense Mesh
- •Creating Ahead Files for the Dense Mesh
- •Defining Mesh Replacements
- •Setting Up Mesh Replacement in pro-STAR
- •Setting up the coarse model
- •Setting up the dense model
- •Chapter 14 MULTIPLE CYLINDERS
- •Resuming the es-ice Model File
- •Making, Cutting and Assembling the Template
- •Setting Up Multiple Cylinders
- •Checking the Computational Mesh
- •STAR Set-Up in es-ice
- •Analysis set-up
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Post Setup
- •Time Step Control
- •Write Data
- •Saving the es-ice Model File
- •Importing the Geometry
- •Generating the Closed-Cycle Polyhedral Mesh
- •Assigning shells to geometry cell sets
- •Specifying General, Events and Cylinder parameters
- •Creating a spray-optimised mesh zone
- •Importing a user intermediate surface
- •Checking the spray-optimised zone
- •Creating the closed-cycle polyhedral mesh
- •Running Star Setup
- •Creating and checking the computational mesh
- •Saving the Model File
- •Chapter 16 DIESEL ENGINE: SECTOR MODEL
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Defining the Fuel Injector
- •Creating the 2D Template
- •Creating the Sector Mesh
- •Creating and Checking the Mesh
- •Saving the Model
- •Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice Panel
- •Selecting Lagrangian and Liquid Film Modelling
- •Setting up the Fuel Injection Model
- •Setting up the Liquid Film Model
- •Setting up Analysis Controls
- •Writing the Geometry and Problem Files and Saving the Model
- •Chapter 18 DIESEL ENGINE: POST-PROCESSING
- •Creating a Scatter Plot
- •Creating a Spray Droplet Animation
- •Chapter 19 TWO-STROKE ENGINES
- •Importing the Geometry
- •Meshing with the Trimming Method
- •Assigning shells to geometry cell sets
- •Creating the 2D template
- •Creating the 3D template
- •Trimming the 3D template to the geometry
- •Assembling the trimmed template
- •Running Star Setup
- •Checking the mesh
- •STAR Set-up in es-ice
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the es-ice Model File
- •Chapter 20 MESHING WITH THE MAPPING METHOD
- •Creating the Stub Surface in the Geometry
- •Creating the 2D Base Template
- •Creating the 3D Template
- •General Notes About Edges and Splines
- •Creating Edges and Splines Near the Valve Seat
- •Creating the Remaining Edges and Splines
- •Creating Patches
- •The Mapping Process
- •Chapter 21 IMPROVING THE MAPPED MESH QUALITY
- •Creating Plastered Cells
- •Chapter 22 PISTON MODELING
- •Meshing the Piston with the Shape Piston Method
- •Chapter 23 ELSA SPRAY MODELLING
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Setting the Events and Cylinder Parameters
- •Creating the Spray Zone
- •Creating the Sector Mesh
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice panel
- •Activating the Lagrangian model
- •Defining the ELSA scalars
- •Setting up the Lagrangian droplets
- •Defining boundary regions and boundary conditions
- •Setting up analysis controls
- •Adding extended data for the ELSA model
- •Writing the Geometry and Problem Files and Saving the Model

Chapter 17 |
DIESEL ENGINE: STAR SET-UP IN ES-ICE AND PRO-STAR |
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Saving the Model File |
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Figure 17-9 Closed-cycle Star Controls > Time step control panel
Write data
In the Write data view of the Star Controls panel:
•Accept the default settings and click Write data to generate the files required by pro-STAR
Saving the Model File
Having completed the es-ice set-up, save your work up to model file.
part of the CFD model this point in an es-ice
•In the Select panel, click Write data
•In the Write Tool, enter save_es-ice.diesel and click Save to save the model
• Close es-ice
At this stage, you can continue setting up the model physics in es-ice and pro-STAR by going to Chapter 17 and following the description therein.
STAR Set-up in pro-STAR
This section covers the required settings in pro-STAR for a diesel fuel injection engine, which is where the fuel spray, liquid film and STAR analysis controls are defined. Before attempting this part of the tutorial, it is important that you familiarize yourself with the pro-STAR interface by completing the example in Chapter 7 of this volume. In the following sections, most panel settings are only presented in summary form, but information specific to diesel models and fuel injection is described in more detail.
The required steps are as follows:
1.Start up pro-STAR, open panel es-ice.PNL and use it to import the data created in es-ice
2.Select the Lagrangian and Liquid Film modelling options
3.Set up fuel injection parameters
4.Set up liquid film properties
5.Set up the STAR analysis controls
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6. Save the model and create the STAR geometry and problem files
Using the es-ice Panel
Use the es-ice panel to import the mesh and physics settings created in es-ice and saved via the Write data operation in Star Controls. Also resize the pro-STAR memory allocation and define moving mesh events.
•Launch pro-STAR in the usual manner
•Select Panels > .es-ice from the menu bar to open the es-ice panel, as shown in Figure 17-10
•Click Resize, Model and Events in sequence
•Close the es-ice panel
Figure 17-10 es-ice panel
Selecting Lagrangian and Liquid Film Modelling
To model fuel injection, activate the pro-STAR Lagrangian and Liquid Film options.
•In the pro-STAR Model Guide, select Analysis Features as shown in Figure 17-11
•Set the Multi-Phase Treatment option to Lagrangian
•Set the Liquid Films option to On
•Click Apply
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Figure 17-11 Analysis Features panel
Setting up the Fuel Injection Model
Enter control parameters that determine how fuel droplets are handled in the STAR solver.
•In the pro-STAR Model Guide, select Lagrangian Multi-Phase > Droplet Controls (see Figure 17-12) and set the panel parameters as follows:
•Set the Interpolation Method to Use Vertex Data
•Set the Under-Relaxation of Lagrangian Sources to 0.5
•Set the Droplet Trajectory Maximum File Size (Mb) to 400
•Set the Maximum Number of Parcels to 500000
•Click Apply
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Figure 17-12 Droplet Controls panel
Specify the droplet physical models that determine the droplet behaviour during the analysis.
•In the pro-STAR Model Guide, select Lagrangian Multi-Phase > Droplet Physical Models
•In the Global Physical Models tab (see Figure 17-13), set the panel parameters as follows:
•Set the Turbulent Dispersion to On
•Set the Gravity Effects to On
•Set the Collision Model to Advanced (you may choose to turn Off this model to reduce the run time)
•Click Apply
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Figure 17-13 Global Physical Models panel
•In the Droplet Physical Models tab (see Figure 17-14), set the panel parameters as follows:
•Set the Momentum Transfer > Correlation to Standard
•Set the Mass Transfer Calculation to Standard
•Set the Heat Transfer Calculation to Standard
•Set the Droplet Break-Up > Break-Up Model to Reitz
•Set the Droplet-Wall Interaction > Droplet Behavior to Bai
•Set the Droplet-Wall Interaction > Wall Heat Transfer to On
•Ensure that Droplet-Wall Interaction > Thermal break-up is activated
•Set Boiling to On
•Click Apply
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Figure 17-14 Droplet Physical Models panel
Specify the droplet physical properties by selecting the appropriate droplet material.
•In the pro-STAR Model Guide, select Lagrangian Multi-Phase > Droplet Properties (see Figure 17-15) and set the panel parameters as follows:
•From the drop-down menu at the top of the panel, select the Define from NIST table option to open the droplet properties database
•In the Component Properties table, select row 1
•In the NIST database, select C14H30 (N-TETRADECANE). This fuel is selected because the NIST database provides the correct liquid fuel density for the analysis conditions. The fuel evaporates to Scalar 1, which is C12H26 in this case.
•Click Select
•In the Component Properties table (see Figure 17-16):
•Set Mass Fraction to 1 and press <Enter> on the keyboard
•Set Evaporates to Scalar to 1 and press <Enter> on the keyboard
•Click Apply
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Figure 17-15 Droplet Properties database
Figure 17-16 Droplet Properties panel
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Finally, specify the fuel injection and atomisation parameters.
•In the pro-STAR Model Guide, select Lagrangian Multi-Phase > Spray Injection With Atomization (see Figure 17-17) and set the panel parameters as follows:
•Set the Atomization Model to Huh
•Set the Nozzle L/D to 6
•Set the Nozzle CD to 0.7
•Click Apply Spray Options
•Set the Injection Temperature (K) to 310
•Set the Hole Diameter (m) to 0.0004
•Set the Coordinate System to 11
•Select Table from the Mass Flow Rate drop-down menu and enter injection.tbl in the Table filename box
•Set the Number of Parcels/Injector (/sec) to 5e7
•Click Update Injector
Figure 17-17 Spray Injection With Atomization panel
•If you are continuing from the closed-cycle polyhedral meshing tutorial, repeat the previous steps for all injectors so that each uses the same settings except for Coordinate System. The Injector Number is increased using the
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