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Ординатура / Хирургия / Библиотека им академика М.И. Перельмана / Книга_612_Библиотеки_им_академика_М_И_Перельмана

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adipocyte differentiation, whereas placement of the same cells on stiff hydrogels led to osteogenic differentiation.
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MANUFACTURING
Having considered the cellular and biomaterial building blocks of tissue- engineered structures, and the morphogenic blueprints for creating them, we now examine commonly used manufacturing methods.
3D printing. 3D printing is a particularly versatile methodology for tissue engineering, because it can be used to precisely fashion biomaterial scaffolds, morphogenic proteins and RNAs, and even cells themselves.
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The basic schema for 3D printing involves making a computer-aided design template of the structure to be created, selection of one or more “inks” (the materials to be deposited), and deposition of these materials in the selected order by a programmed 3D printer. Further curing steps to lock in intermediate and final steps are often required. A major advantage of 3D printing is the capacity to generate customized solutions, tailored to the patient’s anatomy and the nature of the defect. 3D printing has entered the clinical realm in the form of customized, CT-guided bone substitutes for craniofacial and orthopedic reconstructions. However, these manifestations only result in inert polymeric implants that do not contain cells.
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Over the last decade, however, numerous efforts have extended 3D printing to create living, tissue-engineered structures. For example, in a highly sophisticated application of this approach, researchers at the Wyss Institute in Boston used three types of iPSCs—two of which were programmed with fate-biasing transcription factors—as inks to re-create a vascularized, multilaminar neuronal structure reminiscent of developing forebrain.90 Other examples are in clinical trials for plastic and reconstructive surgery applications as discussed below.
Electrospinning. Another widely used manufacturing strategy for tissue engineering is electrospinning.91 The approach dates back to the early 1900s, but recent decades have seen a renaissance in electrospinning as applied to biomaterial scaffolds. The basic approach entails ejecting solubilized, charged biomaterials under
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high voltage from the nozzle of an electrospinning apparatus. As the charged stream exits, it condenses into a nanofiber, which is then collected on a grounded plate or drum. The drum rotates to create a sheet composed of nanofibers much like woven fabric. Electrospinning is compatible with a variety of biomaterials in common use including PCL, PLGA, collagen, gelatin, and even decellularized ECM. Nanofibers produced in this manner can be highly mimetic of the native collagen and elastin fibers in ECM. Once produced, the nanofibers can be further functionalized through surface modifications induced by plasma treatment or wet chemistry to improve cell adherence and enable conjugation of growth and differentiation factors. As detailed above, electrospinning generates flat sheets of nanofibers and is therefore particularly well suited for engineering thinner, relatively homogenous structures like fascia and tendon. However, more recent advancements have enabled electrospinning of scaffolds with multiple constituents, and hybrid approaches combining electrospinning with 3D printing are enabling increasingly complex, and increasingly biomimetic 3D scaffolds. Electrospun materials have been used in tissue engineering of bone, cartilage, skin and soft tissue, nerve, cardiac, and vascular applications.
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Bioreactors. Development of tissues and organs entails a complex interplay of cell-cell interactions, morphogenic instruction, and mechanical forces. Orchestrating this process ex vivo is among the most difficult challenges in tissue engineering. Bioreactors are devices that enable cell expansion and differentiation while providing metabolic support to keep developing tissues alive. Most bioreactors used in tissue engineering are closed loop systems that isolate the developing constructs from the outside environment. This is particularly valuable for clinical translation as it is easier to maintain quality and compliance with good manufacturing processes in isolated systems. Perfusion bioreactors contain pumps for circulating media through the developing tissues with real time monitoring of O2,
CO2, and other critical parameters to mimic the native circulatory system93-95 (Figure 12.4). Bioreactors can also be designed to
provide mechanical cues, aiding in the differentiation of particular
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tissue types.
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For example, NeoCart—an engineered hyaline cartilage graft produced from patient-specific chondrocytes cultured on a collagen scaffold—is generated in a high-pressure, low-oxygen bioreactor meant to mimic differentiation conditions of native articular cartilage. After 2 months of in vitro development in the bioreactor, the engineered cartilage emerges with mechanical properties closely mimicking native articular cartilage.
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FIGURE 12.4. Perfusion bioreactor. Computer control
allows for continuous monitoring of critical tissue parameters and alterations of media flow to mimic physiologic developmental conditions. A. Custom benchtop perfusion bioreactor. B. Bioreactor setup. (From Sarkar N, Bhumiratana S, Geris L, Papantoniou I, Grayson WL. Bioreactors for engineering patient-specific tissue grafts. Nat Rev Bioeng. 2023;1(5):361-377.)
EXAMPLES
Tissue engineers have employed the biomaterial scaffolds, cells, differentiation cues, and manufacturing methods highlighted above to create ever more sophisticated, therapeutically relevant tissues. A number of these engineered constructs can restore function in preclinical models, and in recent years, they have reached clinical trials. An exhaustive cataloging of these efforts is beyond the scope
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of this chapter, so below we highlight those tissues and structures with particular relevance for reconstructive surgery, focusing on examples with human validation or of extraordinary import.
SKIN
The restoration of cutaneous defects—from infection, trauma, burns, oncologic resection, or congenital differences—is a daily problem in plastic and reconstructive surgery. With extensive damage such as total body burns, donor sites can be depleted, necessitating engineered solutions. One of the first applications of regenerative medicine to reach the clinic—CEA—arose from just such a challenge. These autografts were developed by pioneering stem cell biologist Howard Green at Harvard Medical School in the 1990s, building off of his discovery of keratinocyte stem cells and development of ex vivo culture conditions enabling their expansion and differentiation into mature keratinocytes. The first application of CEA to clinical reconstruction occurred in 1980 when Mulliken and O’Connor99 harvested 2 cm2 of skin from two patients with 80% and 40% total body surface area burns and expanded these on a graft bed prepared in athymic mice.
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Multiple sets of cultured grafts were autographed onto the patients with excellent take. Since that seminal study, the approach has been commercialized and is now available as Epicel. However, CEAs suffer from poor mechanical integrity and a propensity to slough due to the lack of dermal compartment. A promising recent approach from Meuli and colleagues in Switzerland has addressed this issue and enabled the creation of patient­specific, bilaminar engineered skin.
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The technology has been licensed to the Swiss company CUTISS AG, which is currently conducting phase 2 clinical trials on patients with severe burns. If successful, this approach and others like it could be a watershed for patients with major cutaneous defects. Even CUTISS AG’s approach, however, does not create a faithful skin replica, as it lacks skin appendages like hair follicles and sweat glands required for full function. A promising recent approach from Boston Children’s Hospital using organoid culture enabled the creation of multilaminar human skin with appendages and subdermal adipocytes and
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vasculature.78 Further evolution of these approaches may lead to the creation of true tissue-engineered skin on demand.
BREAST
With increased attention to the drawbacks of silicone implant–based breast reconstruction including implant-associated illness and breast implant–associated anaplastic large cell lymphoma, there is an urgent need for true regenerative solutions. Numerous materials have been used in animal models to create adipose tissue with and without the addition of lipoaspirate. Morrison and colleagues conducted a clinical trial on five postmastectomy patients treated with a porous acrylic shell they termed the tissue engineering chamber (TEC). The chambers had sufficient rigidity to maintain the breast mound shape and had sizes up to 350 cm2. In each patient, a small thoracodorsal artery perforator flap ranging from 5 to 50 mL in volume was placed under the TEC. Patients were followed up for 6 months at which point the TEC was explanted and any regenerated tissues examined. Of the four patients who completed the trial, however, only one had significant tissue replacement inside the TEC, with approximately 210 mL of tissue present. Even in this patient, only the lateral aspect of the breast mound had a fatlike consistency, with the central region being more fibrotic. The remaining patients did not generate significant adipose tissue but mainly had a fibrotic reaction to the TEC. The study highlights challenges for breast tissue engineering of having scaffolds with sufficient mechanical strength to maintain the pocket while simultaneously avoiding fibrosis and encouraging soft-tissue remodeling. An alternative approach that recently entered clinical trials uses a highly porous 3D printed PCL breast scaffold coupled with autologous fat grafting. The approach maintains pocket integrity while avoiding the rigid structure of the TEC. It also enhances the rate of soft-tissue remodeling by adding lipotransferred adipocytes. The methodology developed by Hutmacher and colleagues and licensed to the German company BellaSeno entered phase 1 clinical trials in Australia with the first patient treated in 2022. Based on preclinical studies, it is expected that the implants will fully resorb in
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2 years to be replaced with the patient’s own adipose tissue. The initial study is expected to enroll up to 20 patients and follow them up for 2 years.
NERVE
Peripheral nerves are among the few human tissues that retain a significant capacity for regeneration. If the two cut ends of a damaged nerve cannot be coapted in a tension-free manner; however, such regeneration cannot occur, and even under optimal circumstances, the rate of regeneration is slow. Replacement of missing nerve segments with autograft is the standard for repair, though limited by sacrifice of sensory function distal at the donor site, and axonal mismatch between common sensory donors and motor or mixed motor recipients. Given these challenges, effective tissue­engineered nerve grafts would be highly valuable. Many synthetic biomaterials described above including PCL, PGA, PVA, and type I collagen have been used to fabricate nerve regeneration adjuncts,
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and several are FDA approved. However, most of these consist of hollow tubes to direct axonal regeneration and are not true regenerative scaffolds. By contrast, decellularized and processed human cadaveric peripheral nerve (Axogen) is a true 3D scaffold with endoneurial tubes to direct regenerating axons. The product has been successfully employed in clinical studies and is the subject of ongoing clinical investigations to support a Biologics License Application with FDA. To date, there are no rigorous studies comparing clinical outcomes of this solution to those from patient­derived autografts, however. A number of cell sources including BMSCs, ADSCs, and iPSC-derived Schwann cells have been used to enhance the rate of nerve regeneration on decellularized nerve scaffolds.
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Despite promising preclinical models, clinical superiority to autografts has also yet to be demonstrated with these combined approaches.
BONE
Bone tissue engineering exemplifies the full range of strategies detailed above to create new tissues. Both biodegradable (eg, PCL,
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PGA, PLGA) and long-lived (eg, calcium hydroxyapatite and beta­tricalcium phosphate) scaffolds have all been used as a basis for engineered bone.
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Precursor cells from pluripotent ES to
multipotent BMSCs have been successfully employed as well.
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Finally, osteogenic growth factors that can guide development of these precursors into osteoblasts including BMP-2 and BMP-7 have been identified and are available as FDA-approved standalone products.
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A particularly compelling use case is in craniofacial reconstruction where the complex and personalized geometry of the facial skeleton can be replicated in image-guided, 3D printed scaffolds embedded with bioactive agents.89 One attempt to restore a mandibular defect using PCL scaffolds with grafted platelet-derived growth factor was plagued by implant extrusion and limited bone formation over 1 year, though attempts to use more rapidly biodegradable polymers may address some of these shortcomings.
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A more successful recent example in long bones from Novadip Biosciences demonstrated nearly 90% of patients in their phase 1/2 clinical trial successfully healing bony nonunion following lower extremity trauma. The product which programs autologous ADSCs to create ECM using instructive growth factors and microRNAs illustrates the convergence of developmental biology insights and manufacturing development required to successfully translate tissue-engineered solutions.
CARTILAGE
Restoration of cartilaginous support is critical to nasal and auricular reconstruction. The creation of a human auricle on a mouse 25 years ago by Vacanti and colleagues remains a touchstone in the popular understanding of tissue engineering capabilities (Figure 12.2).
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Limitations of autologous chondrocytes include their poor proliferative potential and propensity to dedifferentiate.
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Differentiation of MSCs to chondrogenic fates represents an alternative approach. A particular advantage of MSCs is that differentiation protocols tend to produce fibrocartilage suitable for structural support rather than hyaline cartilage used in articular reconstruction.
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A recent example of auricular reconstruction for
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microtia demonstrates the possibilities of autologous cartilage tissue engineering. Zhou and colleagues performed CT scanning of contralateral ears in patients with unilateral microtia to design a 3D printed negative mold.
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This was used to generate a composite scaffold consisting of a PCL core for structural support surrounded by a PGA/poly(L-lactide) (PLLA) fiber mesh. Autologous chondrocytes from the microtia remnants were expanded and seeded onto this custom scaffold followed by serum-free culture for 12 weeks. The resulting auricular framework was implanted under a tissue expanded pocket with good shape and size match in 4 out of 5 patients with the longest follow up at 2 years. Engineered carriage grafts using autologous chondrocytes for augmentation of dorsum and ala have also shown promise in pilot clinical trials.
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Finally, an engineered autologous cartilage graft for osteoarthritis of the knee called MACI has been approved for clinical use by the FDA and the European Medicines Agency.
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CHALLENGES AND FUTURE DIRECTIONS
The advances detailed above offer encouragement that tissue­engineered solutions may enter into reconstructive practice in the coming years. However, for these approaches to become mainstream solutions like flaps and grafts, a number of challenges need to be overcome. Below we highlight just a few of the impediments to broad clinical implementation.
Vascularization. Unlike inert prosthetics, tissue-engineered constructs have living cellular components, which must therefore be within 200 mm of a vascular structure to enable nutrient and waste exchange.
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In native tissues, vasculature develops in close apposition to parenchymal structures as a function of local metabolic need. In engineered tissues by contrast, these vascular channels must be designed into the constructs or induced to self-assemble. This has been particularly challenging for tissues large enough to be used in clinical settings. A number of approaches from self-assembly to decellularization to printing of vascular networks have been attempted to solve this issue.
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Recently, Lewis and colleagues
developed a multi-ink 3D printing strategy in which fibrin-gelatin
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blends were concomitantly printed with human umbilical vein endothelial cells, MSCs, and fibroblasts to form tissues up to 1 cm in thickness. Subsequent osteogenic differentiation led to thick, vascularized bone tissue that was capable of perfusion through the developed vascular network and in vitro survival beyond 6 weeks.
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This strategy, which uses 3D printing to specify tissue macroarchitecture while allowing vascular networks to emerge within, is one promising way to enable durable engineered tissue replacements, though the scale and manufacturing standardization needed for clinical translation remain to be demonstrated.
Immune rejection. One of the major challenges hampering survival of tissue-engineered constructs is immune rejection of cellular components. As highlighted above, the few clinically validated examples have tended to use autologous cell sources to avoid immune rejection. This strategy is burdensome however, requiring patient-specific cell harvest, and costly, difficult to standardize fabrication methods. The use of allogeneic cell sources with immunosuppression is generally impractical due to the significant infection and malignancy risk attending lifelong immunosuppressive medication. A promising recent strategy involves “cloaking” allogenic cell sources to prevent rejection by host immune responses. Schrepfer and colleagues from the cell therapy company Sana Biotechnology developed “hypoimmune” nonhuman primate pluripotent cells missing antigen-presenting molecules major histocompatibility complex class I and II and overexpressing the innate immune inhibitor CD47.
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Strikingly, these cells survived for months in immunocompetent macaques and retained potential for multilineage differentiation. They are extending this approach to engineered human cells of therapeutic import including endocrine cells of beta islets and chimeric antigen receptor (CAR)-T cells. Clinical success of this approach would greatly expand reach of engineered cell replacements.
Composite tissues. Many of the structures plastic surgeons reconstruct are composites of several different tissue types, but as detailed above, most clinical examples of tissue engineering have focused on discrete tissues such as nerve, bone, or skin. Combining
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these elements to produce functional reconstructions like moving, sensate extremities are beyond the reach of current approaches. Creating even a single component of such structures—such as vascularized and innervated functional muscle—is a significant challenge. Gilbert-Honick and Grayson recently reviewed engineered strategies for volumetric muscle loss, highlighting preclinical successes with induced neurotization of prevascularized muscle constructs.
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Despite progress in small animal models, these approaches have yet to be scaled to clinically relevant defects. Another approach is to reperfuse decellularized scaffolds with varied cellular precursors, allowing the instructive scaffold environment to direct complex tissue formation. In a particularly striking application of this method, Ott and colleagues produced an engineered rat kidney capable of perfusion and urine production following orthotropic transplantation.31 Whether such an approach can work at the scale and complexity of composite tissue defects seen in reconstructive surgery remains unknown.
Cost. Even if these and other technical hurdles can be overcome, the significant cost of tissue-engineered solutions is a barrier to their widespread use, particularly in the foreseeable reimbursement landscape. Custom scaffold manufacturing, cell harvest and culture, bioreactor costs, and quality validation impose a significant barrier to entry for tissue-engineered approaches to reach the clinic. However, as more researchers have embraced these methods and as the first engineered cell therapies such as CAR-T cells have entered clinical practice with attendant maturation of manufacturing methods, these costs are coming down.
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It is conceivable that further improvements such as the use of allogenic cell sources mentioned above—eliminating the need for costly, bespoke cell manufacture— will allow some engineered solutions to reach parity with conventional reconstruction. For example, one estimate of the cost of producing tissue- engineered bone grafts in a bioreactor placed the costs at $10,000 to $15,000 prior to surgical implantation, in line with other sophisticated medical devices.
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CONCLUSION
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