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I: Interval of stiffeners (cm)

IT Do'

a= 2/

say a2< 1 approximately

p* = 2.4£

= 0, but simi- dn

Number of wrinkles (n) is obtained from

larly to the above, an integer closest to the value obtained from the following formula can be taken:

n = 1.63

I Do' \o sfDo' \°-2i ( I I \ H

R.V. Southwell’s formula

_E,/( tt4 /r«\4 «2-l pV

P* r„(n*(n2-l) ( /) 12(1 - r?) \.rj

Say n2 - 1 = n2 approximately

P‘=2-59£-7&: .

2) Stiffeners

24E,Z

Pk~ (l-p?)Do'3/

where I: Moment of inertia of combined sections of stiffeners (cm4)

  1. pressure

    Tensile stress due to internal

PD PD

a~ 2t Or 2(/o-c)

where a: Stress (kgf/cm2)

. P: Maximum hydraulic pressure at a place to determine stress (kgf/cm2)

Tensile stress is generally calculated by the above formula. When bedrocks are strong enough to share part of the internal pressure, cal­culation should be made by the following equation.

where X: Sharing ratio of internal pressure by bedrock

Es: Elastic modulus of steel (=2.1 x 106 kgf/cnri) as: Coefficient of linear expansion of steel (= 1.2 x 10~V°C)

AT: Temperature change of steel penstock (= 0~20°C) Coefficient of plastic deformation of concrete (permissi­ble to take as = 0)

Ec: Elastic modulus of concrete (=2.1 x 105 kgf/cm2)

D^. Excavation diameter of tunnel (cm)

0/. Coefficient of plastic deformation of bedrock

Et: Elastic modulus of bedrock (kgf/cm2) mg: Poisson’s number of bedrock (= 5) is usually taken as 0.5.

Sharing ratio of internal pressure by bedrock differs greatly depend­ing on the physical properties of bedrock, initial gaps between a pen­stock and concrete and so forth.

If bedrock is sound with no cracks, and its elastic modulus is fairly large, it can share the internal pressure to a great extent.

But there are a lot of unknown factors in bedrock. It is not uniform ■' and there may exist such a defective portion as a partial dislocation. It is not always sure to secure a situation close to a theoretical compu­tation. Therefore, a condition to the effect that “the pipe shell stress due to the internal pressure should not exceed the yield point of material even if it is assumed that the bedrock does not share an internal pres­sure,” is provided in many cases. Examples of the above are listed in Table 1.16-2.

Table 1.16-2 Example of Pressure Shared by Bedrock

Power station

! Kiso

T" ■ ■

Kisenyama

Shintoyone

Okutataragi;Okuyoshinc

Shiniakase

Okujahagii ||oni,awa Tamahara

No.2 .

L.. 1

Shimogo

Power (MW)

116

466

1,125

1,212 : 1,206

1,280

780 I 600

I 1,200

1,000

1

1 •

1

Effective head (m)

Discharge (mJ/s)

225.9

220

203

383.4

;Gen.) 376

! 505

230

I 404.6 ! 567.0

518

387

(Gen.) 60

(Gen.) 248

(Pump) 220

(Gen.) 645

(Pump) 600

(Gen.) 288

(Gen.) 644i|(Gen.) 234

| (Gen.) 140

(Gen.) 276

(Pump) 210

(Gen.) 314

(Pump) 252

(Pump) 25? JlPunip) 229.,

J —

1 ...

■(Pump) 110

Number of penstock lines

1

2

5

4 6

«

4

4

4

J

2

Max. design head (m)

306

350

364

630

840

380

620

815

827

620

Internal diameter (m)

4.0-3.2

5.9-4.5

3.4

  1. 5.0

  1. J.8 (No. 1, 2)

6.3-4.9

3.45-2.5

53-4.3

2.7-I.8

8.0-5.65

3.3

  1. 6.2

    1. 3.2

. 6.0-4.9

3.5-2.I •

5.5—4.2

2.9-2.1

5.7-4.4

2.9-2.3

Length (m)

249.3

342.1

313.6

641.3

786.7

336.4

850.8

921.3

916.6

719.3

Length of pressure shared by bedrock (m)

78

46

110

Nearly whole! 457 length

2+4.4

J

278

1 220.9

200

667

Design sharing ratio of internal pressure («?.)

40

26.3

40

35-48

r ■ ■ ■

22-31

58-6?

24-47

14-22

22-41

20-45

Aciuai sharing ratio of internal pressure (%)

69-75

. 62-68

81-89

57-88

50-70

—■

—■•

Design clastic modulus of bedrock (kgf/nr)

30,000

20,000

75,000

30,000-

50,000

30,000--

40,000

60,000

14,000-

60,000

25,000

30,000-

50,000

30,000-

60,000

Pipe shell material

HW45

SM50B

SM58Q

SM58Q

SM50B

SM58Q i

SM50B

SM58Q HT80

SM50B

SM58Q

SM50B

SM58Q HT80

SM4IB

SM58Q HT80

SM50B

SM58Q

HT80

SM58Q

Year of completion

1968

1970

1972

1975

1980

1981

1981

Under construc­tion

Under construc­tion

Under construc­tion

  1. Local bending stress due to the restraint of the pipe shell displacement by means of stiffeners.

where A;. Ring’s sectional area = l,hr + r(1.56V7^r + tr) (cm2)

Fig. 1.16-4 Stiffener’s Section

  1. Temperature stress

where at2: Stress due to temperature change (kgf/cm2) a: Coefficient of linear expansion (1.2 x 10_5/°C) E: Elastic modulus of steel 2.1 x 106 (kgf/cm2)

AT: Temperature change (°C)

  1. Stress due to Poisson’s effect

Because of restraint of longitudinal displacement of a pipe, longitu­dinal stress corresponding to the circumferential stress is generated by Poisson’s effect.

where an: Stress due to Poisson’s effect (kgf/cm2) v: Poisson’s ratio of steel (= 0.3) or: Circumferential stress (kgf/cm2)

PD n ar= (1 -X)

2t

  1. Stress due to external pressure and critical buckling pressure

(1) Without stiffeners

E. Amstutz’s formula is generally used. In addition, E.W. Vaughan’s formula and Montel’s formula are also used. Vaughan’s formula is the one to have modified Amstutz’s analysis, and Mon­tel’s formula is an empirical equationby assuming that the buck­ling is largely affected by an error of “out of roundness”.

E. Amstutz’s formula (this formula conforms to an actual case within the range of Zel>35)

f k0 . aN \ | t rm2 oh Vs

t2 ’&1/ -

. - ^rm ctf -on . 1 rm <jF*-aN\

t Es* \ 2 t E* ]

where k$. Gap between concrete and external surface of pipe (cm). kQ is usually taken as 0.4 x 10"3rm.

(cwlT+U^V.-

where aa: Allowable stress of material (kgf/cm2)

q: Joint efficiency

uN: Circumferential direct stress at deformed pipe shell portion (kgf/cm2)

On

With oN given from this formula, pk can be determined by the following equation:

Pk =

—11+0.35— °F

f \ t Dr

: %C>1

140

120

100

QO

60

40

20

140

O0 a a o

0 20 40 60 50 100 120

Ratio of embedded pipe’s radius to shell thickness (rm/t)

Fig. 1.16-5 Critical Buckling Pressures of Embedded Pipes without Stiffeners (by E. Amstutz’s formula).

E;W. Vaughan’s Formula

0F Oct , I /Cq Oct \ l"m

i I'm Op Qcr

1 t 24oc, =U

2Et* op- OcA rm + E/ )] t2

Montel’s formula

where u: Relative error of a radius measured with the range of a. 5jO° center angle (cm)

. ;, t J: Gap between concrete and external surface of pipe (cm) (2) With, stiffeners

A. Pipe shell proper

S. Timostjepko’s formula is generally used.

S. Timoshenko’s formula

. 2nz-\-vs\

1+-TT

7r2/o

p? ' t2 3 4

' 'I ■ ]

x«i~(i+n—

■ i. fr*

1.56*Jrmz

3 Irt)' \u sinh ffl+sin 0/ 2roz2

[3(lrr.?)l’’!\ > I cosh 0/-COS 0/ + So+1.56/Jr„r 3=—

Sar»tr(t±h^ , . i -

Fig. 1.16-6 . Cross Section of Stiffener

where Modified interval of stiffeners (cm)