2. Разработка программы числового программного управления обработки корпусной детали на станке с чпу
Разработка программы осуществляется в САМ-системе PEPS Milling.
3D-модель детали представлена на рисунке 5.
Рисунок 17– 3D-модель обрабатываемой детали
Разработка 3D-модели детали выполняется по средствам программы T-FLEX CAD 11. После чего выполняется экспорт файла в формат *.xmt_txt. Далее этот файл импортируется в САМ-систему PEPS Milling (рисунок 6).
Рисунок 18 - 3D-модель обрабатываемой детали в PEPS Milling
Определяются контуры детали, формирование заготовки. Разрабатывается программа для обработки данной детали на станке с ЧПУ, т.е. выбирается поверхность обработки, вид обработки (черновая или чистовая), подбор инструмента для обработки.
Рисунок 19 – Фрезерование лицевой поверхности заготовки
Рисунок 20 – Фрезерование кармана до уровня бобышек
Рисунок 21 – Фрезерование кармана вокруг бобышек
Рисунок 22 – Фрезерование паза
Рисунок 23 – Сверление отверстий
Рисунок 24 – Снятие фаски
Рисунок25 – Нарезание резьбы в отверстиях
Рисунок 26 – Черновое фрезерование внешнего контура
Рисунок 27 – Чистовое фрезерование внешнего контура
После переустанова заготовки следует обработать нижнюю сторону.
Рисунок 28 – Фрезерование тыльной стороны заготовки
После формирования программы можно наблюдать, как обрабатывается заготовка.
В итоге составлена программа обработки и получена деталь по заданным размерам (рисунок 17).
Рисунок 29 – Обработанная деталь
2.1 Текст управляющей программы (nc-код)
Обработка лицевой области
N1 (Обработка лицевой области)
N2 G00 G17 G40 G61 G80 G90 H0
N3 T1
N4
N5 T1 M06 (торцевая фреза 40)
N6 G54
N7 G40 G80 G90
N8 S1000 F100 M3
N9 (Обработка ЛиOEевой Области *Отмена эквиAEистанты G40 )
N10 M8
N11 G0 X45.001 Y45.001
N12 G43 H1 Z2.0
N13 X-203.001 Y3.001
N14 G1 Z0.0 F100
N15 X23.001
N16 Y-16.999
N17 X-203.001
N18 Y-36.999
N19 X23.001
N20 Y-56.999
N21 X-203.001
N22 Y-76.999
N23 X23.001
N24 Y-96.999
N25 X-203.001
N26 Y-116.999
N27 X23.001
N28 G0 Z2.0
N29 M9
N30 Z150.0
N31 X300.0 Y300.0
N32
N33 T2 M06 (концевая фреза 10)
N34 G54
N35 G40 G80 G90
N36 S1000 F100 M3
N37 (Обработка Кармана *Отмена эквиAEистанты G40 )
N38 M8
N39 G0 X-91.0 Y-51.0
N40 G43 H2 Z2.0
N41 G1 X-90.5 F100
N42 G3 X-90.5 Y-51.0 Z-2.5 I-91.0 J-51.0 K-0.275
N43 G3 X-90.5 Y-51.0 I-91.0 J-51.0
N44 G1 X-91.0
N45 Y-53.0
N46 X-45.0
N47 Y-47.0
N48 X-132.105
N49 G2 X-132.105 Y-53.0 I-42.895 J-3.0
N50 G1 X-91.0
N51 Y-58.0
N52 X-40.0
N53 Y-42.0
N54 X-137.852
N55 G2 X-137.852 Y-58.0 I-37.148 J-8.0
N56 G1 X-91.0
N57 Y-63.0
N58 X-35.753
N59 G2 X-35.0 Y-63.014 I0.0 J-20.0
N60 G1 Y-37.0
N61 X-144.668
N62 G2 X-144.668 Y-63.0 I-30.332 J-13.0
N63 G1 X-91.0
N64 Y-68.0
N65 X-35.753
N66 G2 X-30.0 Y-69.147 I0.0 J-15.0
N67 G1 Y-32.0
N68 X-152.0
N69 Y-34.031
N70 G2 X-152.0 Y-65.969 I-23.0 J-15.969
N71 G1 Y-68.0
N72 X-91.0
N73 Y-73.0
N74 X-35.753
N75 G2 X-27.871 Y-76.846 I0.0 J-10.0
N76 G2 X-26.379 Y-79.0 I-18.129 J-14.154
N77 G1 X-25.0
N78 Y-27.0
N79 X-157.0
N80 Y-35.682
N81 G2 X-157.0 Y-64.318 I-18.0 J-14.318
N82 G1 Y-73.0
N83 X-91.0
N84 Y-78.0
N85 X-35.753
N86 G2 X-31.812 Y-79.923 I0.0 J-5.0
N87 G2 X-29.417 Y-84.0 I-14.188 J-11.077
N88 G1 X-20.0
N89 Y-22.0
N90 X-162.0
N91 Y-37.55
N92 G2 X-162.0 Y-62.45 I-13.0 J-12.45
N93 G1 Y-78.0
N94 X-91.0
N95 Y-73.0
N96 G0 Z2.0
N97 G0 Y-51.0
N98 Z-0.5
N99 G1 X-90.5
N100 G3 X-90.5 Y-51.0 Z-5.0 I-91.0 J-51.0 K-0.275
N101 G3 X-90.5 Y-51.0 I-91.0 J-51.0
N102 G1 X-91.0
N103 Y-53.0
N104 X-45.0
N105 Y-47.0
N106 X-132.105
N107 G2 X-132.105 Y-53.0 I-42.895 J-3.0
N108 G1 X-91.0
N109 Y-58.0
N110 X-40.0
N111 Y-42.0
N112 X-137.852
N113 G2 X-137.852 Y-58.0 I-37.148 J-8.0
N114 G1 X-91.0
N115 Y-63.0
N116 X-35.753
N117 G2 X-35.0 Y-63.014 I0.0 J-20.0
N118 G1 Y-37.0
N119 X-144.668
N120 G2 X-144.668 Y-63.0 I-30.332 J-13.0
N121 G1 X-91.0
N122 Y-68.0
N123 X-35.753
N124 G2 X-30.0 Y-69.147 I0.0 J-15.0
N125 G1 Y-32.0
N126 X-152.0
N127 Y-34.031
N128 G2 X-152.0 Y-65.969 I-23.0 J-15.969
N129 G1 Y-68.0
N130 X-91.0
N131 Y-73.0
N132 X-35.753
N133 G2 X-27.871 Y-76.846 I0.0 J-10.0
N134 G2 X-26.379 Y-79.0 I-18.129 J-14.154
N135 G1 X-25.0
N136 Y-27.0
N137 X-157.0
N138 Y-35.682
N139 G2 X-157.0 Y-64.318 I-18.0 J-14.318
N140 G1 Y-73.0
N141 X-91.0
N142 Y-78.0
N143 X-35.753
N144 G2 X-31.812 Y-79.923 I0.0 J-5.0
N145 G2 X-29.417 Y-84.0 I-14.188 J-11.077
N146 G1 X-20.0
N147 Y-22.0
N148 X-162.0
N149 Y-37.55
N150 G2 X-162.0 Y-62.45 I-13.0 J-12.45
N151 G1 Y-78.0
N152 X-91.0
N153 Y-73.0
N154 G0 Z2.0
N155 (Обработка Кармана *Отмена эквиAEистанты G40 )
N156 G0 Y-51.0
N157 Z-3.0
N158 G1 X-90.5
N159 G3 X-90.5 Y-51.0 Z-8.0 I-91.0 J-51.0 K-0.275
N160 G3 X-90.5 Y-51.0 I-91.0 J-51.0
N161 G1 X-91.0
N162 Y-53.0
N163 X-77.0
N164 Y-47.0
N165 X-103.0
N166 Y-53.0
N167 X-91.0
N168 Y-58.0
N169 X-71.633
N170 G2 X-72.0 Y-54.0 I21.633 J4.0
N171 G1 Y-46.0
N172 G2 X-71.633 Y-42.0 I22.0 J0.0
N173 G1 X-108.298
N174 G2 X-108.0 Y-46.0 I-26.702 J-4.0
N175 G1 Y-54.0
N176 G2 X-108.298 Y-58.0 I-27.0 J0.0
N177 G1 X-91.0
N178 Y-63.0
N179 X-64.422
N180 G2 X-67.0 Y-54.0 I14.422 J9.0
N181 G1 Y-46.0
N182 G2 X-64.422 Y-37.0 I17.0 J0.0
N183 G1 X-114.925
N184 G2 X-113.0 Y-46.0 I-20.075 J-9.0
N185 G1 Y-54.0
N186 G2 X-114.925 Y-63.0 I-22.0 J0.0
N187 G1 X-91.0
N188 Y-68.0
N189 X-35.753
N190 G2 X-30.0 Y-69.147 I0.0 J-15.0
N191 G1 Y-54.0
N192 G2 X-42.0 Y-66.0 I-12.0 J0.0
N193 G1 X-50.0
N194 G2 X-62.0 Y-54.0 I0.0 J12.0
N195 G1 Y-46.0
N196 G2 X-50.0 Y-34.0 I12.0 J0.0
N197 G1 X-42.0
N198 G2 X-30.0 Y-46.0 I0.0 J-12.0
N199 G1 X-35.0
N200 Y-54.0
N201 G2 X-42.0 Y-61.0 I-7.0 J0.0
N202 G1 X-50.0
N203 G2 X-57.0 Y-54.0 I0.0 J7.0
N204 G1 Y-46.0
N205 G2 X-50.0 Y-39.0 I7.0 J0.0
N206 G1 X-42.0
N207 G2 X-35.0 Y-46.0 I0.0 J-7.0
N208 G1 X-30.0
N209 Y-32.0
N210 X-125.356
N211 G2 X-118.0 Y-46.0 I-9.644 J-14.0
N212 G1 Y-54.0
N213 G2 X-125.356 Y-68.0 I-17.0 J0.0
N214 G1 X-91.0
N215 Y-73.0
N216 X-35.753
N217 G2 X-27.871 Y-76.846 I0.0 J-10.0
N218 G2 X-26.379 Y-79.0 I-18.129 J-14.154
N219 G1 X-25.0
N220 Y-27.0
N221 X-157.0
N222 Y-35.682
N223 G2 X-153.87 Y-40.916 I-18.0 J-14.318
N224 G2 X-143.0 Y-34.0 I10.87 J-5.084
N225 G1 X-135.0
N226 G2 X-123.0 Y-46.0 I0.0 J-12.0
N227 G1 Y-54.0
N228 G2 X-135.0 Y-66.0 I-12.0 J0.0
N229 G1 X-143.0
N230 G2 X-153.87 Y-59.084 I0.0 J12.0
N231 G1 X-149.341 Y-56.966
N232 G2 X-150.0 Y-54.0 I6.341 J2.966
N233 G1 Y-46.0
N234 G2 X-143.0 Y-39.0 I7.0 J0.0
N235 G1 X-135.0
N236 G2 X-128.0 Y-46.0 I0.0 J-7.0
N237 G1 Y-54.0
N238 G2 X-135.0 Y-61.0 I-7.0 J0.0
N239 G1 X-143.0
N240 G2 X-149.341 Y-56.966 I0.0 J7.0
N241 G1 X-153.87 Y-59.084
N242 G2 X-157.0 Y-64.318 I-21.13 J9.084
N243 G1 Y-73.0
N244 X-91.0
N245 Y-78.0
N246 X-35.753
N247 G2 X-31.812 Y-79.923 I0.0 J-5.0
N248 G2 X-29.417 Y-84.0 I-14.188 J-11.077
N249 G1 X-20.0
N250 Y-22.0
N251 X-162.0
N252 Y-37.55
N253 G2 X-162.0 Y-62.45 I-13.0 J-12.45
N254 G1 Y-78.0
N255 X-91.0
N256 Y-73.0
N257 G0 Z2.0
N258 G0 Y-51.0
N259 Z-6.0
N260 G1 X-90.5
N261 G3 X-90.5 Y-51.0 Z-11.0 I-91.0 J-51.0 K-0.275
N262 G3 X-90.5 Y-51.0 I-91.0 J-51.0
N263 G1 X-91.0
N264 Y-53.0
N265 X-77.0
N266 Y-47.0
N267 X-103.0
N268 Y-53.0
N269 X-91.0
N270 Y-58.0
N271 X-71.633
N272 G2 X-72.0 Y-54.0 I21.633 J4.0
N273 G1 Y-46.0
N274 G2 X-71.633 Y-42.0 I22.0 J0.0
N275 G1 X-108.298
N276 G2 X-108.0 Y-46.0 I-26.702 J-4.0
N277 G1 Y-54.0
N278 G2 X-108.298 Y-58.0 I-27.0 J0.0
N279 G1 X-91.0
N280 Y-63.0
N281 X-64.422
N282 G2 X-67.0 Y-54.0 I14.422 J9.0
N283 G1 Y-46.0
N284 G2 X-64.422 Y-37.0 I17.0 J0.0
N285 G1 X-114.925
N286 G2 X-113.0 Y-46.0 I-20.075 J-9.0
N287 G1 Y-54.0
N288 G2 X-114.925 Y-63.0 I-22.0 J0.0
N289 G1 X-91.0
N290 Y-68.0
N291 X-35.753
N292 G2 X-30.0 Y-69.147 I0.0 J-15.0
N293 G1 Y-54.0
N294 G2 X-42.0 Y-66.0 I-12.0 J0.0
N295 G1 X-50.0
N296 G2 X-62.0 Y-54.0 I0.0 J12.0
N297 G1 Y-46.0
N298 G2 X-50.0 Y-34.0 I12.0 J0.0
N299 G1 X-42.0
N300 G2 X-30.0 Y-46.0 I0.0 J-12.0
N301 G1 X-35.0
N302 Y-54.0
N303 G2 X-42.0 Y-61.0 I-7.0 J0.0
N304 G1 X-50.0
N305 G2 X-57.0 Y-54.0 I0.0 J7.0
N306 G1 Y-46.0
N307 G2 X-50.0 Y-39.0 I7.0 J0.0
N308 G1 X-42.0
N309 G2 X-35.0 Y-46.0 I0.0 J-7.0
N310 G1 X-30.0
N311 Y-32.0
N312 X-125.356
N313 G2 X-118.0 Y-46.0 I-9.644 J-14.0
N314 G1 Y-54.0
N315 G2 X-125.356 Y-68.0 I-17.0 J0.0
N316 G1 X-91.0
N317 Y-73.0
N318 X-35.753
N319 G2 X-27.871 Y-76.846 I0.0 J-10.0
N320 G2 X-26.379 Y-79.0 I-18.129 J-14.154
N321 G1 X-25.0
N322 Y-27.0
N323 X-157.0
N324 Y-35.682
N325 G2 X-153.87 Y-40.916 I-18.0 J-14.318
N326 G2 X-143.0 Y-34.0 I10.87 J-5.084
N327 G1 X-135.0
N328 G2 X-123.0 Y-46.0 I0.0 J-12.0
N329 G1 Y-54.0
N330 G2 X-135.0 Y-66.0 I-12.0 J0.0
N331 G1 X-143.0
N332 G2 X-153.87 Y-59.084 I0.0 J12.0
N333 G1 X-149.341 Y-56.966
N334 G2 X-150.0 Y-54.0 I6.341 J2.966
N335 G1 Y-46.0
N336 G2 X-143.0 Y-39.0 I7.0 J0.0
N337 G1 X-135.0
N338 G2 X-128.0 Y-46.0 I0.0 J-7.0
N339 G1 Y-54.0
N340 G2 X-135.0 Y-61.0 I-7.0 J0.0
N341 G1 X-143.0
N342 G2 X-149.341 Y-56.966 I0.0 J7.0
N343 G1 X-153.87 Y-59.084
N344 G2 X-157.0 Y-64.318 I-21.13 J9.084
N345 G1 Y-73.0
N346 X-91.0
N347 Y-78.0
N348 X-35.753
N349 G2 X-31.812 Y-79.923 I0.0 J-5.0
N350 G2 X-29.417 Y-84.0 I-14.188 J-11.077
N351 G1 X-20.0
N352 Y-22.0
N353 X-162.0
N354 Y-37.55
N355 G2 X-162.0 Y-62.45 I-13.0 J-12.45
N356 G1 Y-78.0
N357 X-91.0
N358 Y-73.0
N359 G0 Z2.0
N360 G0 Y-51.0
N361 Z-9.0
N362 G1 X-90.5
N363 G3 X-90.5 Y-51.0 Z-14.0 I-91.0 J-51.0 K-0.275
N364 G3 X-90.5 Y-51.0 I-91.0 J-51.0
N365 G1 X-91.0
N366 Y-53.0
N367 X-77.0
N368 Y-47.0
N369 X-103.0
N370 Y-53.0
N371 X-91.0
N372 Y-58.0
N373 X-71.633
N374 G2 X-72.0 Y-54.0 I21.633 J4.0
N375 G1 Y-46.0
N376 G2 X-71.633 Y-42.0 I22.0 J0.0
N377 G1 X-108.298
N378 G2 X-108.0 Y-46.0 I-26.702 J-4.0
N379 G1 Y-54.0
N380 G2 X-108.298 Y-58.0 I-27.0 J0.0
N381 G1 X-91.0
N382 Y-63.0
N383 X-64.422
N384 G2 X-67.0 Y-54.0 I14.422 J9.0
N385 G1 Y-46.0
N386 G2 X-64.422 Y-37.0 I17.0 J0.0
N387 G1 X-114.925
N388 G2 X-113.0 Y-46.0 I-20.075 J-9.0
N389 G1 Y-54.0
N390 G2 X-114.925 Y-63.0 I-22.0 J0.0
N391 G1 X-91.0
N392 Y-68.0
N393 X-35.753
N394 G2 X-30.0 Y-69.147 I0.0 J-15.0
N395 G1 Y-54.0
N396 G2 X-42.0 Y-66.0 I-12.0 J0.0
N397 G1 X-50.0
N398 G2 X-62.0 Y-54.0 I0.0 J12.0
N399 G1 Y-46.0
N400 G2 X-50.0 Y-34.0 I12.0 J0.0
N401 G1 X-42.0
N402 G2 X-30.0 Y-46.0 I0.0 J-12.0
N403 G1 X-35.0
N404 Y-54.0
N405 G2 X-42.0 Y-61.0 I-7.0 J0.0
N406 G1 X-50.0
N407 G2 X-57.0 Y-54.0 I0.0 J7.0
N408 G1 Y-46.0
N409 G2 X-50.0 Y-39.0 I7.0 J0.0
N410 G1 X-42.0
N411 G2 X-35.0 Y-46.0 I0.0 J-7.0
N412 G1 X-30.0
N413 Y-32.0
N414 X-125.356
N415 G2 X-118.0 Y-46.0 I-9.644 J-14.0
N416 G1 Y-54.0
N417 G2 X-125.356 Y-68.0 I-17.0 J0.0
N418 G1 X-91.0
N419 Y-73.0
N420 X-35.753
N421 G2 X-27.871 Y-76.846 I0.0 J-10.0
N422 G2 X-26.379 Y-79.0 I-18.129 J-14.154
N423 G1 X-25.0
N424 Y-27.0
N425 X-157.0
N426 Y-35.682
N427 G2 X-153.87 Y-40.916 I-18.0 J-14.318
N428 G2 X-143.0 Y-34.0 I10.87 J-5.084
N429 G1 X-135.0
N430 G2 X-123.0 Y-46.0 I0.0 J-12.0
N431 G1 Y-54.0
N432 G2 X-135.0 Y-66.0 I-12.0 J0.0
N433 G1 X-143.0
N434 G2 X-153.87 Y-59.084 I0.0 J12.0
N435 G1 X-149.341 Y-56.966
N436 G2 X-150.0 Y-54.0 I6.341 J2.966
N437 G1 Y-46.0
N438 G2 X-143.0 Y-39.0 I7.0 J0.0
N439 G1 X-135.0
N440 G2 X-128.0 Y-46.0 I0.0 J-7.0
N441 G1 Y-54.0
N442 G2 X-135.0 Y-61.0 I-7.0 J0.0
N443 G1 X-143.0
N444 G2 X-149.341 Y-56.966 I0.0 J7.0
N445 G1 X-153.87 Y-59.084
N446 G2 X-157.0 Y-64.318 I-21.13 J9.084
N447 G1 Y-73.0
N448 X-91.0
N449 Y-78.0
N450 X-35.753
N451 G2 X-31.812 Y-79.923 I0.0 J-5.0
N452 G2 X-29.417 Y-84.0 I-14.188 J-11.077
N453 G1 X-20.0
N454 Y-22.0
N455 X-162.0
N456 Y-37.55
N457 G2 X-162.0 Y-62.45 I-13.0 J-12.45
N458 G1 Y-78.0
N459 X-91.0
N460 Y-73.0
N461 G0 Z2.0
N462 (Обработка Кармана *Отмена эквиAEистанты G40 )
N463 G0 X-92.0 Y-50.0
N464 X-94.0 Y-58.867
N465 Z-12.0
N466 G1 Y-50.0 Z-12.776
N467 Y-30.0 Z-14.526
N468 X-93.962 Y-29.61 Z-14.56
N469 X-93.848 Y-29.235 Z-14.594
N470 X-93.663 Y-28.889 Z-14.628
N471 X-93.414 Y-28.586 Z-14.663
N472 X-93.111 Y-28.337 Z-14.697
N473 X-92.765 Y-28.152 Z-14.731
N474 X-92.39 Y-28.038 Z-14.766
N475 X-92.0 Y-28.0 Z-14.8
N476 X-91.61 Y-28.038 Z-14.834
N477 X-91.235 Y-28.152 Z-14.869
N478 X-90.889 Y-28.337 Z-14.903
N479 X-90.586 Y-28.586 Z-14.937
N480 X-90.337 Y-28.889 Z-14.971
N481 X-90.152 Y-29.235 Z-15.006
N482 X-90.038 Y-29.61 Z-15.04
N483 X-90.0 Y-30.0 Z-15.074
N484 Y-50.0 Z-16.824
N485 X-92.0 Z-16.999
N486 X-90.0 Z-17.0
N487 X-92.0
N488 X-90.0
N489 Y-30.0
N490 G3 X-94.0 Y-30.0 I-2.0 J0.0
N491 G1 Y-50.0
N492 Y-70.0
N493 G3 X-90.0 Y-70.0 I2.0 J0.0
N494 G1 Y-50.0
N495 X-92.0
N496 G0 Z2.0
N497 G0 X-94.0 Y-58.867
N498 Z-15.0
N499 G1 Y-50.0 Z-15.776
N500 Y-30.0 Z-17.526
N501 X-93.962 Y-29.61 Z-17.56
N502 X-93.848 Y-29.235 Z-17.594
N503 X-93.663 Y-28.889 Z-17.628
N504 X-93.414 Y-28.586 Z-17.663
N505 X-93.111 Y-28.337 Z-17.697
N506 X-92.765 Y-28.152 Z-17.731
N507 X-92.39 Y-28.038 Z-17.766
N508 X-92.0 Y-28.0 Z-17.8
N509 X-91.61 Y-28.038 Z-17.834
N510 X-91.235 Y-28.152 Z-17.869
N511 X-90.889 Y-28.337 Z-17.903
N512 X-90.586 Y-28.586 Z-17.937
N513 X-90.337 Y-28.889 Z-17.971
N514 X-90.152 Y-29.235 Z-18.006
N515 X-90.038 Y-29.61 Z-18.04
N516 X-90.0 Y-30.0 Z-18.074
N517 Y-50.0 Z-19.824
N518 X-92.0 Z-19.999
N519 X-90.0 Z-20.0
N520 X-92.0
N521 X-90.0
N522 Y-30.0
N523 G3 X-94.0 Y-30.0 I-2.0 J0.0
N524 G1 Y-50.0
N525 Y-70.0
N526 G3 X-90.0 Y-70.0 I2.0 J0.0
N527 G1 Y-50.0
N528 X-92.0
N529 G0 Z2.0
N530 G0 X-94.0 Y-58.867
N531 Z-18.0
N532 G1 Y-50.0 Z-18.776
N533 Y-30.0 Z-20.526
N534 X-93.962 Y-29.61 Z-20.56
N535 X-93.848 Y-29.235 Z-20.594
N536 X-93.663 Y-28.889 Z-20.628
N537 X-93.414 Y-28.586 Z-20.663
N538 X-93.111 Y-28.337 Z-20.697
N539 X-92.765 Y-28.152 Z-20.731
N540 X-92.39 Y-28.038 Z-20.766
N541 X-92.0 Y-28.0 Z-20.8
N542 X-91.61 Y-28.038 Z-20.834
N543 X-91.235 Y-28.152 Z-20.869
N544 X-90.889 Y-28.337 Z-20.903
N545 X-90.586 Y-28.586 Z-20.937
N546 X-90.337 Y-28.889 Z-20.971
N547 X-90.152 Y-29.235 Z-21.006
N548 X-90.038 Y-29.61 Z-21.04
N549 X-90.0 Y-30.0 Z-21.074
N550 Y-50.0 Z-22.824
N551 X-92.0 Z-22.999
N552 X-90.0 Z-23.0
N553 X-92.0
N554 X-90.0
N555 Y-30.0
N556 G3 X-94.0 Y-30.0 I-2.0 J0.0
N557 G1 Y-50.0
N558 Y-70.0
N559 G3 X-90.0 Y-70.0 I2.0 J0.0
N560 G1 Y-50.0
N561 X-92.0
N562 G0 Z2.0
N563 G0 X-94.0 Y-58.867
N564 Z-21.0
N565 G1 Y-50.0 Z-21.776
N566 Y-30.0 Z-23.526
N567 X-93.962 Y-29.61 Z-23.56
N568 X-93.848 Y-29.235 Z-23.594
N569 X-93.663 Y-28.889 Z-23.628
N570 X-93.414 Y-28.586 Z-23.663
N571 X-93.111 Y-28.337 Z-23.697
N572 X-92.765 Y-28.152 Z-23.731
N573 X-92.39 Y-28.038 Z-23.766
N574 X-92.0 Y-28.0 Z-23.8
N575 X-91.61 Y-28.038 Z-23.834
N576 X-91.235 Y-28.152 Z-23.869
N577 X-90.889 Y-28.337 Z-23.903
N578 X-90.586 Y-28.586 Z-23.937
N579 X-90.337 Y-28.889 Z-23.971
N580 X-90.152 Y-29.235 Z-24.006
N581 X-90.038 Y-29.61 Z-24.04
N582 X-90.0 Y-30.0 Z-24.074
N583 Y-50.0 Z-25.824
N584 X-92.0 Z-25.999
N585 X-90.0 Z-26.0
N586 X-92.0
N587 X-90.0
N588 Y-30.0
N589 G3 X-94.0 Y-30.0 I-2.0 J0.0
N590 G1 Y-50.0
N591 Y-70.0
N592 G3 X-90.0 Y-70.0 I2.0 J0.0
N593 G1 Y-50.0
N594 X-92.0
N595 G0 Z2.0
N596 M9
N597 Z150.0
N598 X300.0 Y300.0
N599
N600 T3 M06 (сверло 6)
N601 G54
N602 G40 G80 G90
N603 S300 F100 M3
N604 (G83)
N605 M8
N606 G0 X-175.0 Y-9.0
N607 G43 H3 Z5.0
N608 G83 G99 Z-27.767 Q27.767 R5.0
N609 X-138.0 Y-9.0
N610 X-92.0 Y-9.0
N611 X-46.0 Y-9.0
N612 X-9.0 Y-9.0
N613 X-9.0 Y-91.0
N614 X-46.0 Y-91.0
N615 X-92.0 Y-91.0
N616 X-138.0 Y-91.0
N617 X-175.0 Y-91.0
N618 X-175.0 Y-50.0
N619 G80
N620 M9
N621 G0 Z150.0
N622 X300.0 Y300.0
N623
N624 T4 M06 (сверло 5)
N625 G54
N626 G40 G80 G90
N627 S300 F100 M3
N628 (Сверление/Зенкерование G81/G82)
N629 M8
N630 G0 X-139.0 Y-50.0
N631 G43 H4 Z5.0
N632 G81 G98 Z-32.473 R-3.0
N633 X-46.0 Y-50.0
N634 G80
N635 M9
N636 G0 Z150.0
N637 X300.0 Y300.0
N638
N639 T5 M06 (сверло 10)
N640 G54
N641 G40 G80 G90
N642 S300 F100 M3
N643 (Снятие фаски у отверстий)
N644 M8
N645 G0 X-139.0 Y-50.0
N646 G43 H5 Z5.0
N647 G81 G98 Z-9.0 R-3.0
N648 X-46.0 Y-50.0
N649 G80
N650 M9
N651 G0 Z150.0
N652 X300.0 Y300.0
N653
N654 T8 M06 (метчик М6)
N655 G54
N656 G40 G80 G90
N657 S30 F100 M3
N658 (G74/G84)
N659 M8
N660 G0 X-139.0 Y-50.0
N661 G43 H8 Z5.0
N662 G84 G98 Z-31.0 R-2.0 F45
N663 X-46.0 Y-50.0
N664 G80
N665 M9
N666 G0 Z150.0
N667 X300.0 Y300.0
N668
N669 T6 M06 (фреза 20)
N670 G54
N671 G40 G80 G90
N672 S1000 F100 M3
N673 (Обработка Профиля *ЭквиAEистанта G41/G42 )
N674 M8
N675 G0 X-197.0 Y-50.0
N676 G43 H6 Z2.0
N677 G1 Z-6.5 F100
N678 G41 D06 X-181.0
N679 Y1.0
N680 X-90.0
N681 X1.0
N682 Y-101.0
N683 X-181.0
N684 Y-50.0
N685 G40 X-197.0
N686 G0 Z2.0
N687 G0 Z-4.5
N688 G1 Z-6.5
N689 G41 D06 X-180.5
N690 Y0.5
N691 X-90.0
N692 X0.5
N693 Y-100.5
N694 X-180.5
N695 Y-50.0
N696 G40 X-197.0
N697 G0 Z2.0
N698 G0 Z-4.5
N699 G1 Z-13.0
N700 G41 D06 X-181.0
N701 Y1.0
N702 X-90.0
N703 X1.0
N704 Y-101.0
N705 X-181.0
N706 Y-50.0
N707 G40 X-197.0
N708 G0 Z2.0
N709 G0 Z-11.0
N710 G1 Z-13.0
N711 G41 D06 X-180.5
N712 Y0.5
N713 X-90.0
N714 X0.5
N715 Y-100.5
N716 X-180.5
N717 Y-50.0
N718 G40 X-197.0
N719 G0 Z2.0
N720 G0 Z-11.0
N721 G1 Z-19.5
N722 G41 D06 X-181.0
N723 Y1.0
N724 X-90.0
N725 X1.0
N726 Y-101.0
N727 X-181.0
N728 Y-50.0
N729 G40 X-197.0
N730 G0 Z2.0
N731 G0 Z-17.5
N732 G1 Z-19.5
N733 G41 D06 X-180.5
N734 Y0.5
N735 X-90.0
N736 X0.5
N737 Y-100.5
N738 X-180.5
N739 Y-50.0
N740 G40 X-197.0
N741 G0 Z2.0
N742 G0 Z-17.5
N743 G1 Z-26.0
N744 G41 D06 X-181.0
N745 Y1.0
N746 X-90.0
N747 X1.0
N748 Y-101.0
N749 X-181.0
N750 Y-50.0
N751 G40 X-197.0
N752 G0 Z2.0
N753 G0 Z-24.0
N754 G1 Z-26.0
N755 G41 D06 X-180.5
N756 Y0.5
N757 X-90.0
N758 X0.5
N759 Y-100.5
N760 X-180.5
N761 Y-50.0
N762 G40 X-197.0
N763 G0 Z2.0
N764 M9
N765 Z150.0
N766 X300.0 Y300.0
N767
N768 T7 M06 (фреза 20)
N769 G54
N770 G40 G80 G90
N771 S1000 F100 M3
N772 (Обработка Профиля *ЭквиAEистанта G41/G42 )
N773 M8
N774 G0 X-197.0 Y-50.0
N775 G43 H7 Z2.0
N776 G1 Z-26.0 F100
N777 G42 D07 X-202.75 Y-41.401
N778 G2 X-180.0 Y-50.0 I9.75 J-8.599
N779 G1 Y-100.0
N780 X0.0
N781 Y0.0
N782 X-90.0
N783 X-180.0
N784 Y-50.0
N785 G2 X-193.0 Y-63.0 I-13.0 J0.0
N786 G1 G40 X-197.0 Y-50.0
N787 G0 Z2.0
N788 M9
N789 Z150.0
N790 X300.0 Y300.0
N791 M30
Переустанов:
N1 (переустанов)
N2 G00 G17 G40 G61 G80 G90 H0
N3 T1
N4
N5 T1 M06 (торцевая фреза 40)
N6 G54
N7 G40 G80 G90
N8 S1000 F100 M3
N9 (Обработка ЛиOEевой Области *Отмена эквиAEистанты G40 )
N10 M8
N11 G0 X45.001 Y45.001
N12 G43 H1 Z2.0
N13 X-203.001 Y3.001
N14 G1 Z0.0 F100
N15 X23.001
N16 Y-16.999
N17 X-203.001
N18 Y-36.999
N19 X23.001
N20 Y-56.999
N21 X-203.001
N22 Y-76.999
N23 X23.001
N24 Y-96.999
N25 X-203.001
N26 Y-116.999
N27 X23.001
N28 G0 Z2.0
N29 M9
N30 Z150.0
N31 X300.0 Y300.0
N32
N33 T2 M06 (концевая фреза 10)
N34 G54
N35 G40 G80 G90
N36 S1000 F100 M3
Заключение
В процессе выполнения данной курсовой работы разработана система логико-командного циклового управления токарным станком-автоматом и разработана программа числового программного управления обработки корпусной детали на станке с ЧПУ. Разработанные программы отвечают поставленным задачам.
Система GENIE содержит набор элементов управления и отображения, достаточный для решения задач АСУТП среднего уровня сложности, к каковым относится система управления станком автоматом.
Эффективным инструментом расширения стандартных возможностей системы является язык Visual Basic For Applications, на основе которого в работе были созданы сценарные процедуры с помощью блока Basic Script.
Система PEPS V5.3.14 позволяет эффективно создавать управляющую программу обработки детали на станке с ЧПУ. Геометрия обработки может быть введена как с помощью встроенной системы черчения, так и путем импортирования файла с описанием геометрии в любом стандартном формате данных. Обработка формируется на основе стандартных циклов обработки – плоскости, кармана, поверхности, отверстий.
Моделирование обработки позволяет обнаружить ошибки в обработке, формировании геометрии.