
- •GENERAL INFORMATION
- •FRONT SUSPENSION
- •STEERING KNUCKLE
- •LOWER CONTROL ARM
- •DRIVESHAFTS
- •FRONT SUSPENSION SERVICE PROCEDURES
- •WHEEL ALIGNMENT
- •WHEEL ALIGNMENT SERVICE PROCEDURE
- •STRUT DAMPER ASSEMBLY
- •REMOVAL
- •INSPECTION
- •INSTALLATION
- •DISASSEMBLY (STRUT DAMPER)
- •ASSEMBLE (STRUT DAMPER)
- •SUSPENSION COIL SPRINGS
- •SPRING RETAINER UPPER
- •SPRING SEAT LOWER
- •SHOCK ABSORBERS (Strut Damper)
- •INSPECTION
- •LOWER CONTROL ARM
- •REMOVAL (ASSEMBLY)
- •INSTALLATION (ASSEMBLY)
- •LOWER CONTROL ARM PIVOT BUSHINGS
- •LARGE BUSHING
- •SMALL BUSHING
- •SMALL BUSHING
- •LARGE BUSHING
- •BALL JOINTS
- •INSPECTION BALL JOINT WEAR
- •BALL JOINT REMOVAL
- •BALL JOINT INSTALLATION
- •BALL JOINT SEAL INSTALLATION
- •SWAY BAR
- •REMOVAL
- •INSPECTION
- •INSTALLATION
- •KNUCKLE (FRONT SUSPENSION)
- •REMOVAL
- •INSTALL
- •HUB AND BEARING ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •DRIVESHAFTS
- •GENERAL INFORMATION
- •DRIVESHAFT IDENTIFICATION
- •SERVICE PROCEDURES
- •DRIVESHAFTS, REMOVE INSTALL
- •HUB NUT REMOVAL
- •DRIVESHAFT ASSEMBLIES REMOVE
- •HUB NUT INSTALL
- •DRIVESHAFT RECONDITIONING PROCEDURE
- •DISASSEMBLE
- •TRIPOD REMOVAL FROM INTERCONNECTING BAR
- •INSPECT TRIPOD AND HOUSING
- •DISASSEMBLE
- •WEAR SLEEVE
- •INSPECT
- •ASSEMBLE
- •INTERMEDIATE SHAFT ASSEMBLY RECONDITION
- •INTERMEDIATE SHAFT ASSEMBLY
- •UNIVERSAL JOINT AND ROLLER
- •INTERMEDIATE SHAFT ASSEMBLY
- •BOOTS INSPECT
- •BOOTS INSTALL
- •DAMPER WEIGHTS
- •DRIVESHAFT POSITIONING SPECIFICATIONS
- •REAR SUSPENSION
- •GENERAL INFORMATION
- •SHOCK ABSORBERS
- •REMOVAL
- •INSPECTION
- •INSTALLATION
- •COIL SPRINGS AND JOUNCE BUMPER
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •PIVOT BUSHING AC AND AY BODY
- •REMOVE FROM VEHICLE
- •PIVOT BUSHING INSTALLATION
- •PIVOT BUSHING AC AG AJ AP BODY
- •REMOVE FROM VEHICLE
- •PIVOT BUSHING INSTALLATION
- •REAR AXLE ASSEMBLY
- •REMOVE
- •INSTALLATION
- •AUTOMATIC AIR LOAD LEVELING SYSTEM
- •GENERAL INFORMATION
- •MAJOR COMPONENTS
- •COMPRESSOR ASSEMBLY
- •CONTROL MODULE
- •HEIGHT SENSOR
- •AIR LINES AND FITTINGS
- •COMPRESSOR RELAY
- •AIR ADJUSTABLE SHOCK ABSORBERS
- •AIR DRYER
- •LEAK CHECKS
- •SYSTEM OPERATION
- •RAISING VEHICLE HEIGHT
- •LOWERING VEHICLE HEIGHT
- •COMPRESSOR PERFORMANCE TEST
- •SERVICE PROCEDURES
- •COMPRESSOR ASSEMBLY
- •AUTOMATIC AIR LOAD LEVELING SYSTEM WIRING SCHEMATIC
- •AUTOMATIC AIR LOAD LEVELING SYSTEM WIRING SCHEMATIC
- •REAR LEVELING DIAGNOSTIC PROCEDURES
- •BEFORE DIAGNOSTICS TEST
- •TEST LAMP PIN OPERATION
- •AFTER COMPLETION OF REPAIRS
- •TEST WEIGHT
- •DIAGNOSTICS (TO START PROCESS)
- •IGNITION
- •OPERATION
- •AUTOMATIC AIR LOAD LEVELING DIAGNOSTICS
- •AUTOMATIC AIR LOAD LEVELING DIAGNOSTICS
- •AUTOMATIC AIR LOAD LEVELING DIAGNOSTICS
- •AUTOMATIC AIR LOAD LEVELING DIAGNOSTICS
- •AUTOMATIC AIR LOAD LEVELING DIAGNOSTICS
- •CONTROL MODULE
- •REMOVAL
- •INSTALLATION
- •COMPRESSOR RELAY
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •AUTOMATIC AIR SUSPENSION
- •GENERAL INFORMATION
- •FRONT AND REAR AIR SPRINGS
- •HEIGHT SENSOR
- •CONTROL MODULE
- •COMPRESSOR ASSEMBLY
- •COMPRESSOR AIR DRYER
- •AIR LINES
- •AIR LINE FITTINGS
- •AIR CHECK, RESIDUAL
- •COMPRESSOR PERFORMANCE TEST
- •AIR LEAK CHECK
- •SYSTEM OPERATION
- •ENGINE RUN OPERATION
- •ENGINE OFF OPERATION
- •LONG TERM IGNITION OFF OPERATION
- •SYSTEM OPERATION INHIBITORS
- •SYSTEM FAILURES
- •SAFETY CONCERNS
- •SHIPPING MODE
- •DIAGNOSIS
- •INITIAL DIAGNOSTIC CHECK
- •DIAGNOSTICS PROCEDURES
- •HEIGHT SENSOR CHECK
- •HEIGHT SENSOR LOGIC CHART
- •AUTOMATIC AIR SUSPENSION DIAGNOSTICS
- •AUTOMATIC AIR SUSPENSION DIAGNOSTICS
- •AUTOMATIC AIR SUSPENSION DIAGNOSTICS
- •AUTOMATIC AIR SUSPENSION DIAGNOSTICS
- •SERVICE PROCEDURES
- •CONTROL MODULE (ASCM)
- •COMPRESSOR RELAY
- •COMPRESSOR ASSEMBLY
- •AIR DRYER
- •SOLENOIDS (STRUTS AND AIR SPRINGS)
- •REMOVAL
- •INSTALL
- •RECHARGE AIR SPRING
- •AIR SPRINGS REAR
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •REAR (STUB) AXLE ALIGNMENT ALL MODELS
- •GENERAL INFORMATION
- •REAR WHEEL ALIGNMENT
- •INSTALLATION OF REAR ALIGNMENT SHIMS
- •SPECIFICATIONS
- •ALIGNMENT SPECIFICATIONS AT CURB HEIGHT

2 - 90 SUSPENSION/DRIVESHAFTS |
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REAR (STUB) AXLE ALIGNMENT ALL MODELS
INDEX
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General Information . . . . . . . . . . . . . . . . . . . . . . . |
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GENERAL INFORMATION
Because front wheel drive vehicles are equipped with rear suspension incorporating stub axles (or wheel spindles). It is possible to align both the camber and toe of the rear wheels.
REAR WHEEL ALIGNMENT
Alignment adjustment if required. Is made by adding 0.010 inch shims (from the service package kit) between the spindle mounting surface and axle mounting plate. Each shim equals wheel change by
.3° as shown (for all car lines) in (Figs. 3 to 6).
If rear wheel alignment is required, place vehicle on alignment rack and check alignment specifications.
When recording rear toe-in (vehicle backed onto alignment rack) REMEMBER to reverse sign convention; a total toe-in on direct reading charts is actually toe-out while driving. Maintain rear alignment within Chrysler Motors recommendations, found in Specifications.
INSTALLATION OF REAR ALIGNMENT SHIMS
(1)Block front tires so vehicle will not move.
(2)Release parking brake.
(3)Hoist vehicle so that rear suspension is in full rebound and tires are off the ground. See Hoisting in Lubrication and Maintenance, Group 0.
(4)Remove wheel and tire assembly.
(5)Pry off grease cap.
(6)Remove cotter pin and castle lock.
(7)Remove adjusting nut.
(8)Remove brake drum (Fig. 1).
Fig. 1 Remove Brake Drum
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Rear Wheel Alignment . . . . . . . . . . . . . . . . . . . . . |
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(9) Loosen four (4) brake assembly and spindle mounting bolts enough to allow clearance for shim installation (Fig. 2). Do not remove mounting bolts.
Fig. 2 Loosen Mounting Bolts
Fig. 3 Shim Installation for Toe-Out
(10)Install shims as shown in Figs. 3, 4, 5 and 6 for desired wheel change. No more than two shims on each spindle should be used to bring alignment within acceptable range.
Wheel change by .3° per shim.
(11)Tighten down the 4 brake support plate and spindle to axle mounting bolts until they are snug. Then tighten the 4 bolts to the torque values listed for the vehicle line which is being serviced.
²AA, AG, AJ, AP Bodies 75 NIm (55 ft. lbs.)

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SUSPENSION/DRIVESHAFTS 2 - 91 |
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Fig. 4 Shim Installation for Toe-In |
Fig. 5 Shim Installation for Positive Camber |
²AC, AY Bodies 108 NIm (80 ft. lbs.)
(12)Install brake drum (Fig. 1).
(13)Install washer and nut. Tighten adjusting nut to 27-34 NIm (240-300 in. lbs.) torque while rotating wheel. Back off adjusting nut with wrench to completely release bearing preload. Finger tighten adjusting nut.
(14)Position nut lock with one pair of slots in-line with cotter pin hole. Install cotter pin. The end play should be 0.025-0.076 mm (0.001-0.003 inch). Clean and install grease cap.
(15)Install wheel and tire assembly. Tighten wheel nut to 129 NIm (95 ft. lbs.) torque.
(16)Lower vehicle.
(17)Check alignment specifications.
Fig. 6 Shim Installation for Negative Camber