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English for marine electro-technical officers. Supplementary book. Учебное пособие

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ardous areas. However, special electrical equipment is permit­ted and this chapter will provide a guide to the range and maintenance of such explosion (Ex) protected equipment.
5.0. Electrical testing in hazardous areas
All electrical apparatus and associated circuits are re­quired to be tested periodically in accordance with a definite testing routine with recorded test results.
Insulation resistance, earth loop resistance and earth continuity resistance tests are required to be made, the last two in relation to the setting or rating of the protective devices as­sociated with the apparatus and its circuitry.
It is important that insulation resistance tests are NOT made in such a way that the safety devices and insulation used in intrinsically safe apparatus and circuits are damaged by ex­cess test voltages.
No apparatus should be opened in a danger area until it has been made dead and effective measures (e.g. locking-off the isolating switch) have been taken to prevent its being made live again inadvertently.
Where, for the purpose of electrical testing, it is neces­sary to restore the power supply before the apparatus is reas­sembled, tests should be made using a suitable gas detector and continued during the operation to ensure that the combustible does not approach the explosive limit.
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Unless the hazardous area can be made gas-free or oth­erwise safe, or the electrical equipment is removed from the area, then insulation resistance testing should be carried out using a 500 V d.c. tester of certified intrinsically safe (Exi) design.
The testing and maintenance of flameproof or intrinsi­cally safe equipment should be entrusted only to competent persons who have received instruction in the special techniques involved.
The body material of instruments and tools required for maintenance purposes should be designed so that they will not make a hot spark when dropped.
The energy output of all intrinsically safe instruments should be so small that they do not produce hot sparks. An in­sulation tester has a drooping characteristic to prevent high cur­rents and may be intrinsically safe when applied to circuits of small inductance or capacitance but a risk may arise when such energy-storing properties of a circuit have an appreciable value.
Where such instruments are used the test leads should be firmly connected throughout and on completion of the test they should not be detached until the circuit has been dis­charged through the testing instrument (leave the tester for one minute after test is finished).
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5.1. Maintenance of Ex-protected apparatus
Maintenance of such apparatus must not, in any way, cause its operation to be less safe than in its original certified state.
This most important point means that the maintenance must be carried out by a competent person. Temporary lash­ups, refitting with wrong sized components (e.g. lamps), failing to employ the correct number of cover bolts etc., is absolutely forbidden.
The inspection and maintenance of Exd (flameproof) enclosures for luminaires, switches, junction boxes, push­buttons, etc., requires meticulous care.
The following example gives a guide to the inspection and maintenance points as applied to a flameproof luminaire:
Corrosion
This will reduce the enclosure strength. To ascertain the extent of corrosion, remove dirt, loose paint and surface corro­sion with a wire brush. If only the paintwork is deteriorating, the enclosure should be repainted to prevent further corrosion.
Bolts
Make sure that there are no missing bolts. This is par­ticularly important on flameproof luminaires because a missing
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bolt will invalidate the certification. Replacement bolts must be of equivalent strength as originals (usually high tensile steel).
Mountings
Ensure all mountings are secured. Corrosion and vibra­tion are severe on ships and can cause premature failure.
Flamepaths
Examine the flamepath for signs of corrosion or pitting. If the flamepath needs cleaning, this should be done with a non-metallic scraper and / or a suitable non-corrosive clean­ing fluid.
Cement
Examine the cement used around lampglass assemblies both inside and outside. If the cement is eroded, softened or damaged in any way, advice should be sought from the manu­facturer regarding repair. If deterioration of the cement has oc­curred, a complete new lampglass assembly should be fitted.
Lampglass
Check lampglass; if cracked or broken a complete new lampglass assembly should be fitted. Clean the lampglass.
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When reassembling an Exd enclosure you must ensure that the following points are covered:
Lightly grease all flamepaths and threaded components with an approved form of non-setting silicone grease. Care must be taken to ensure that blind tapped holes are free from accumulated dirt or excessive grease which can prevent the correct closure of flamepaths, or cause damage to the tapped components. Fit new lamp of the correct rating.
Ensure bolts are not over-tightened as this can distort flamepaths, cause excessive stress on lampglasses or distort weather proofing gaskets, if fitted, allowing the ingress of liq­uids and dusts. of the installation, particularly the classification of the area if it is hazardous and that the correct rating of lamp is fitted.
Remove any build-up of dust on the luminaire, this can cause overheating as well as acting as a corrosive agent.
Before attempting any maintenance work on Exd equipment check for any particular inspection and overhaul instructions given by the manufacturer.
Check the luminaire is installed in accordance with the requirements.
Answer the questions:
1. What kinds of resistance are required to be made?
2. How can you use electrical devices in dangerous areas?
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3. Who should the testing and maintenance of flame-
proof or intrinsically safe equipment be entrusted to?
4. Why does an insulation tester have a drooping char-
acteristic?
5. What does the inspection and maintenance points
as applied to a flameproof luminaire include?
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6. ELECTRICAL SURVEY REQUIREMENTS
Words and expressions (6.0, 6.1, 6.2)
complete engine survey
полный осмотр двигателя
occur
случаться, происходить
Rules and Regulations for the Classification of the Ship
Правила по классификации
судов
electrical survey guidance
руководство по осмотру
электрооборудования
International Convention for the Safety of Life at Sea (SOLAS)
Международная Конвенция
по охране человеческой жизни
на море
to improve the safety of shipping
улучшить безопасность
судоходства
to adopt
принимать
requirements
требования
supplementary
дополнительный
precautions
меры предосторожности
6.0. Introduction
The electrical equipment aboard ship is inspected and tested during the complete engine survey which occurs every
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four years. Such a survey is prescribed under the Rules and Regulations for the Classification of the Ship.
The electrical survey guidance given in this chapter is based on the periodical Survey regulations of Lloyds Register of Shipping, London. Other classification societies have their own rules which, although similar to Lloyds, should be con­sulted prior to an electrical survey.
6.1. SOLAS
The International Maritime Organization (IMO), which met for the first time in 1959, is a specialised agency of the United Nations devoted to maritime affairs. Its main interests can be summed up in the phrase safer shipping and cleaner oceans.
Of all the international conventions dealing with mari­time safety, the most important is the International Convention for the Safety of Life at Sea, better known as SOLAS, which covers a wide range of measures designed to improve the safe­ty of shipping.
The Convention is also one of the oldest of its kind: the first version was adopted in 1914 following the sinking of the Titanic with the loss of more than 1,500 lives.
Since then there have been four more versions of SO­LAS. The present version was adopted in 1974 and entered into force in 1980.
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The Convention in its consolidated edition dated 1997 has eleven chapters.
Electrical regulations are part of Chapter II-l which out­lines the requirements for Ship construction sub-division and stability, machinery and electrical installations.
This Chapter has five Parts as follows:
Part A. General
Part В. Sub-division and stability
Part C. Machinery installations
Part D. Electrical installations
Part E. Additional requirements for periodically unat­tended machinery spaces
The electrical installations (Part D) is sub-divided into regulations as:
Regulation 40
Regulation 41
Regulation 42
General
Main source of electrical power and lighting systems
Emergency source of electrical power in passenger ships
Regulation 42-1 Supplementary emergency lighting for ro-ro passenger ships
Regulation 43 Emergency source of electrical power in cargo ships
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Regulation 44 Starting arrangements for emergency generator sets
Regulation 45 Precautions against shock, fire and other hazards of electrical origin.
There are some extracts from SOLAS concerning elec­trical equipment:
Chapter II-1 Construction Subdivision and stability,
machinery and electrical installations
The subdivision of passenger ships into watertight compartments must be such that after assumed damage to the ship's hull the vessel will remain afloat and stable. Require­ments for watertight integrity and bilge pumping arrangements for passenger ships are also laid down as well as stability re­quirements for both passenger and cargo ships.
The degree of subdivision measured by the maxi­mum permissible distance between two adjacent bulkheads varies with ship's length and the service in which it is engaged. The highest degree of subdivision applies to passenger ships.
Requirements covering machinery and electrical instal­lations are designed to ensure that services which are essential for the safety of the ship, passengers and crew are maintained under various emergency conditions.
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