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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
In 1801, Jenner published his work “On The Origin Of The Vaccine Inoculation” in The Medical and Physical Journal and expressed hope that smallpox, “the most dreadful scourge of the human species”, would be eradicated from the face of Planet Earth.
In late 1975, a three-year-old girl from Bangla­desh became the last person in the world docu­mented to have smallpox. When she contracted smallpox, she was isolated at home with house guards posted 24 hours a day, until she was no longer infec­tious. Just over two centuries after Jenner had expressed his hope that vaccination will one day eradicate smallpox, his dreams came true in
1980. On 8 May 1980, the World
Health Organization declared the world free of smallpox. The erad­ication of smallpox is one of the biggest achievements in the his­tory of international public health management. Although smallpox
https://en.wikipedia.org/wiki/Smallpox#/
media/File:Rahima_Banu.jpg
has been eradicated, the vaccine can also be used to protect against monkeypox in the same way that cowpox had protected against smallpox.
Novel and Traditional Vaccines

11.2. Traditional Vaccines Versus Novel Vaccines

What are traditional vaccines and what are novel vaccines? Tradi­tional vaccines are derived from whole organisms such as live-at­tenuated or inactivated viruses or bacteria. Traditional vaccines may also be derived from sub-units of the organism, for example, the toxoids, conjugates and outer membrane vesicles. On the other hand, novel vaccines are derived from nucleic acids such as mRNA or DNA, or viral vectors such as adenovirus and lentivirus. Tradi­tional vaccines typically fall into several categories: live attenuated vaccines, inactivated vaccines, subunit vaccines, toxoid vaccines, and conjugate vaccines. Here is a breakdown of the dierent categories of traditional vaccines:
313
Live attenuated vaccines: These contain a weakened form of the viruses or bacteria that cause the disease. They closely mimic the actual infection but are weakened so that they do not cause illness in most people. Examples of live attenuated vaccines include the measles, mumps and rubella (MMR) vaccine and oral polio vaccine.
Inactivated vaccines: These vaccines use killed versions of the viruses or bacteria that cause a disease. They are made by kill­ing the disease-causing microorganism using heat or chemicals. The immune response to these vaccines is typically not as strong as with live vaccines, so booster doses or adjuvants (substances added to vaccines to enhance the immune response) might be needed. Examples of inactivated vaccines include the hepatitis A vaccine and the inactivated polio vaccine.
Subunit vaccines: These use only a piece of the virus or bacte­rium, usually a specific protein or sugars from the pathogen, to
314
Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
trigger an immune response. Because they only contain specific antigens, they tend to produce a targeted immune response and have fewer side-eects. The hepatitis B vaccine and some flu vac­cines fall into this category.
Toxoid vaccines: These vaccines target diseases caused by bac­teria that produce toxins in the body. Toxoids are inactivated toxins used to generate an immune response. Vaccines against diphtheria and tetanus are examples of toxoid vaccines.
Conjugate vaccines: Conjugate vaccines combine a weak anti­gen, often a polysaccharide (sugar) from the pathogen, with a carrier protein to enhance the immune response. These vac­cines are often used for diseases where the immune system might not respond well to the weak antigen alone. Conjugate vaccines have been used for the immunization against certain types of bacterial infections in infants and young children such as Hemophilus influenzae type b (Hib) and Streptococcus pneumoniae infections.
Novel or next-generation vaccines include those that use newer tech­nologies or platforms like mRNA technology or viral vectors.
mRNA vaccines: These vaccines use a small piece of genetic material from the virus (mRNA) to instruct cells in the body to produce a protein that triggers an immune response. COVID-19 vaccines made by Pfizer-BioNTech and Moderna are examples of mRNA vaccines.
Viral vector vaccines: These vaccines use a harmless virus (the vector) to deliver genetic material from the target virus into cells. The genetic material then instructs cells to produce a protein that triggers an immune response. The AstraZeneca
Novel and Traditional Vaccines
COVID-19 vaccine and the Johnson & Johnson COVID-19 vac­cine are examples of viral vector vaccines.
Novel vaccines are known to oer advantages such as quicker devel­opment, potential scalability, and flexibility to adapt to new vari­ants, but they may also require specialized storage or present new challenges in terms of public acceptance or understanding due to their innovative nature.
The COVID-19 pandemic has accelerated the pace of research and development and regulatory approval of vaccines. From a manu­facturing perspective, mRNAs can be generated very rapidly using biotechnology. If the manufacture of mRNA vaccines is so fast and ecient, will it replace and eclipse other traditional methods of vac­cine production? The short answer is no, or not in the near future. Most large vaccine manufacturers, including the Serum Institute of India (the largest vaccine manufacturer in the world), have already been set up with long-standing vaccine formulations, expertise, equipment and traditional methods of producing vaccines. These manufacturers are able to produce chickenpox, polio, mumps, mea­sles, rubella, Hepatitis B, flu and many commonly administered vac­cines at aordable prices.
315
Furthermore, the success of a new vaccine technology is determined more by safety and ecacy of vaccines, rather than by manufactur­ing speed and eciency, per se. The production of mRNA vaccines involves expensive technology which is currently limited to only a handful of global innovator companies. Furthermore, mRNA is fragile, and all mRNA vaccines require ultra-cold chain storage, which carries enormous costs, putting a financial strain on their accessibility to low- and middle-income economies. Being novel
316
Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
vaccines, long-term pharmacovigilance data and track records are not quite available yet. In the final analysis, the potential of mRNA technology to create, at short notice, new vaccines and other novel medicinal products, is a big plus point. mRNA technology presents a huge advantage for responding to COVID-19 variants of concern and other new diseases!
11.3. Published Article on Traditional and Novel
Vaccines
With the rapid development of traditional vaccines over the decades and the hugely successful introduction of the novel COVID-19 vac­cines by Pfizer-BioNTech and Moderna in 2021, the authors decided to contribute a review article about traditional and novel vaccines. The article entitled “Challenges in the manufacture, storage, dis- tribution and regulation of traditional and novel vaccineswas published in GaBi Journal (Volume 11 | 2022 | Issue 1). Copyright © 2022 Pro Pharma Communications International. This article has been reproduced with permission from the publisher of GaBI Jour­nal, and it appears immediately after this introduction.
Novel and Traditional Vaccines
Challenges in the Manufacture,
Storage, Distribution and Regulation
of Traditional and Novel Vaccines
Adjunct Associate Professor Sia Chong Hock, BSc (Pharm), MSc; Adelia Pheh, BSc (Pharm) (Hon); Vimal Sachdeva, MSc; Associate Professor Chan Lai Wah, BSc (Pharm) (Hon), PhD
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Since the onset of the COVID-19 pandemic, there has been a significant surge in interest of COVID-19 vaccines in particular, and other traditional vaccines in general. This strong interest is expected to continue as the industry strives to manufacture safer and more ecacious vaccines against COVID-19 and other infectious diseases. Vaccines are a unique class of products, being biologicals that are administered to healthy individuals to prevent diseases. The equi­table distribution and availability of safe, ecacious and good qual­ity vaccines are of utmost importance in preventing and controlling infections and safeguarding public health. The continued existence of poor-quality vaccines suggests a lack of control of manufacturing, storage, distribution, and possibly, their associated regulation. None­theless, all these situations — whether positive or negative, present opportunities for improvements. As regulatory authorities step up eorts in regulating existing traditional vaccines, advancements in vaccine research and development churn out novel vaccines that pose further manufacturing and regulatory challenges. This manu­script provides an overview of vaccines, both traditional and novel,
318
and strives to identify challenges in the manufacture, storage, dis­tribution, handling and their associated regulation. It also evaluates whether current regulatory frameworks are adequate, and where applicable, recommends areas for improvements. International har­monization and convergence of national regulatory framework with the view to facilitate quicker approval of safe, ecacious and good quality vaccines, that are accessible and aordable to patients world­wide, are also explored.
Keywords: Challenges; COVID-19 vaccines; harmonization; manufacturing; regulation; traditional vaccines
Introduction
Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
Each year, millions of people worldwide receive vaccines to protect themselves from infectious diseases that may otherwise be fatal [1]. Today, a majority of infants are subject to specific vaccines as part of post-birth care [2]. From the well-known influenza and chicken­pox vaccines with a relatively longer history of use [3] to the more recently developed COVID-19 vaccines [4], there is a myriad of dif­ferent types of vaccines in use today. Traditionally, vaccines directly mimic a milder form of the infection to stimulate antibody pro­duction in the body of a healthy individual. But, beyond this, there are now novel vaccines that leverage on dierent technologies to improve their stability and ecacy [5].
Despite the large number of vaccines available, newer vaccines are still being introduced to the regional and global markets [6, 7]. A major reason is the presence of many existing and emerg­ing diseases that still lack a proper preventive vaccine [8] alongside the ever-evolving variants of such diseases, as in the case of the
Novel and Traditional Vaccines
COVID-19 virus which has evolved from the alpha, beta, delta and into the omicron variants of concern. Additionally, the formula­tions of many current vaccines are also being improved to lengthen their short-lived protection or to expand their coverage of the disease, including the emerging strains of viruses. The potential benefits of improved formulations are very promising. However, there had been an overall drop in the number of vaccines intro­duced globally in the recent years [2] due largely to challenges in ensuring the safety of vaccines [9]. Vaccines are of paramount importance to the control of infections [5] and studies have shown that they can drastically reduce the rate of infections [10, 11]. They confer immunity against specific potentially fatal diseases such as smallpox, diphtheria, tuberculosis, hepatitis, influenza and COVID-19 [12]. In fact, vaccines are the primary prevention method against many diseases [13] and are administered to healthy indi­viduals as prophylaxis. While there is overwhelming evidence that vaccines can prevent diseases and save lives, vaccines are never com­pletely safe [14] and side-eects are inevitable [15].
319
Being biological in nature, the manufacture, storage, distribution and handling of vaccines require strict temperature control to maintain their quality [16]. They are considered cold chain prod­ucts as vaccines have components that are very sensitive to temper­ature changes [17]. The safety, quality and ecacy of vaccines may be significantly compromised if they are not handled under appro­priate conditions [18] at any stage of their product life cycle, from manufacture to distribution to their administration to individuals. Across the world, regulatory authorities adopt specific national and international standards to assure the safety, quality and ecacy of vaccines. It is of paramount importance that there is adequate regu­latory oversight to ensure that vaccines remain safe and ecacious when they are administered to individuals at the point of use [19].
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
Although many studies have identified various challenges in the formulation of novel vaccines, few have addressed the challenges in the manufacture and quality assurance of such vaccines, post­formulation [20–23], as well as the challenges that are common to both traditional and novel vaccines.
Hence, this article aims to provide a better understanding of the evolution of vaccines and identify the challenges in vaccine manu­facture, storage, distribution and their regulation. This article also intends to evaluate whether existing national and international regulatory frameworks for vaccines are sucient to address these challenges, and to propose improvements.
Classification of vaccines
There are many dierent types of vaccines, and their key dierences may form the basis for the need of specific control measures during manufacturing and regulatory control. Regardless of its classifica­tion, a vaccine is scientifically defined as a pharmacological com­pound for improving immunity to a specific disease [24, 25]. All vaccines have a general mechanism of action where the body recog­nizes the vaccine’s components (associated with the disease patho­gen) as foreign antigens and thereby stimulates antibody production against the specific anti-gens. Active immunity is acquired [26] as future exposure to the same pathogen would trigger memory cells to begin a chain of signals leading to suppression and removal of the pathogen [27]. Vaccines may be classified according to the types of pathogenic component that it contains [28–30]. Vaccines can also be broadly classified as traditional or novel. Table 1 summarizes some common vaccines according to class, type and composition.
Vaccine class
type [31] Composition
Traditional Whole Live-
attenuated
Inactivated Killed or
Subunit
Tox oid Inactivated bacte-
[40]
Recombinant Bacterial/viral pro-
Conjugate Bacterial/viral pol-
Vac cine
Table 1: Vaccines: class, type and composition
Vaccine example
Live weakened bac-
teria/ viruses
non-replicating bacteria/viruses
rial/ viral toxins
tein fragments
ysaccharide anti­gen conjugated to toxoids
Priorix®
combined vaccine
Vari vax®
vaccine
IPOL®
vaccine
Imovax®
vaccine
®
Adacel
(Tdap) vaccine
Energix B
vaccine
®
ACTHib
vaccine
Prevnar20
vaccine
Measles,
mumps & rubella (MMR)
Chickenpox/
Vari cel la
Polio Poliovirus [37] 1896 – Typhoid
Rabies Rabies
Diphtheria Corynebacterium
Tet anu s Clostridium
®
Hepatitis
B [43]
Influenza Influenzae B
®
Pneumococcal
disease and pneumonia
Rubeola virus,
[32, 33] 1798 – Smallpox Rubulavirus, Rubivirus
Varicella virus [35, 36]
[39]
lyssavirus
[41] 1932 – Diphtheria
diphtheriae
tetani
Hepatitis B
[44] 1970 – Anthrax
virus
[46 ] 1987 – Influenzae B
(Hib)
Streptococcus
[48]
pneumoniae
First
licensed in:Name Disease Pathogen Reference
(vaccinia) vac­cine [34]
vaccine [38]
vaccine [42]
Novel and Traditional Vaccines
vaccine adsorbed (AVA) [45]
(Hib) vaccine [47]
(Continued)
321