1.18 ServiceManual-RocketIll
FullSpecification RocketIll
RearWheelRimAxialRun-out..........................0.5mm
RearWheelRimRadialRun-out.........................0.5mmRearTyreSize.......................................240/50R16
RearTyrePressure(cold)..............................42lb/in2
RearTyreTreadDepthmin.............................Over130kmh-3mm(orminimumlegallimit,
whicheverisgreater)
Under130kmh-2mm(orminimumlegallimit,whicheverisgreater)
Frame
FrameType.........................................Tubularsteel
OverallLength.......................................2480mm
OverallWidth........................................880mm
Wheelbase.........................................1690mm
SeatHeight.........................................740mm
Castor.............................................32°
Trail...............................................152mm
DryWeight.........................................320 kg
Max.Payload........................................235kg
(rider,passenger,luggage&accessories)
ElectricalEquipment
BatteryRating.......................................12volt,18amphour
AlternatorRating.....................................37amps/minat2,000rpm
41amp/minat6,000rprn
- ServiceManual-RocketIll 1.19
TorqueWrenchSettings
Cylinderheadarea
Application |
Torque(Nm) |
Camcovertocylinderhead |
10 |
Camchaintensionertocrankcase |
9 |
Camladdertohead |
Seetext |
Camshaftsprockettocamshaft |
15 |
Camchaintensionerbladetocrankcase |
18 |
Camchain toppadtohead |
Seetext |
Cylinderheadtocrankcase |
Seetext |
Noisesuppressionbolttocamchest |
10 |
Clutch
Application |
Torque(Nm) |
Clutchcovertocrankcase |
9 |
Clutchcentrenut |
105 |
Clutchpressureplatetobasket |
10 |
Crankshaftandcrankcases
Application |
Torque(Nm) |
Connectingrodbigendbolts |
Seetext |
Crankcasetocrankcasebolts |
Seetext |
Transmissionshaft bearingcap |
Seetext |
Mainbearingladderbolts |
Seetext |
Lubricationcircuitthreadedinserts |
45 |
EngineCovers
Application |
Torque(Nm) |
Clutchcovertocrankcase |
9 |
Clutchoutercovertoinnercover |
9 |
Alternatorcovertocrankcase |
9 |
Torsionaldampershaftcovertocrankcase |
28(MB) 9(M6) |
Camchaininspectionplugtoclutchcover |
18 |
ServiceManual-RocketIll
Transmission
Application |
Torque (Nm) |
Detentwheeltoselectordrum |
12 |
Selectordrumbearingretainingscrew |
12 |
Springabutmentbolt |
23 |
Gearchange pinch bolt |
9 |
Gearchangepedalpivotbolt |
27 |
Inputshaftbearing retainertocrankcase |
12 |
Outputgeartooutputshaft |
145 |
LubricationSystem
Application |
Torque (Nm) |
Sumptocrankcase |
12 |
Sumpplugs (frontandrear) |
25 |
Oilpickupstrainerstosump |
12 |
Oilpickuppipestocrankcase |
9 |
Oiltankdrainplugtosump |
25 |
Oilpressurereliefvalvetocrankcase |
15 |
Oilfilteradapter |
10 |
Oilpumpstocrankcase |
12 |
Oilpumpchainretainerplatetocrankcase |
9 |
Oilpressurereliefvalve |
15 |
CoolingSystem
Application |
Torque(Nm) |
Waterpumptocrankcase |
10 |
Radiatortoframe |
9 |
Thermostathousingtohead |
4 |
Fanshroudtoradiator |
2 |
Coolingsystembleedscrew |
10 |
ServiceManual-RocketIll 1.21
FuelSystem,ExhaustSystemandAirbox
Application |
Torque(Nm) |
Fueltanktoframe(pivotbolt) |
9 |
Fueltanktoframe(frontfixing) |
9 |
Fuelpump mountingplatetofueltank |
5 |
Fuelpumpclampscrew |
2 |
Throttlebodytransitionpiecetocylinderhead |
12 |
Exhaustheaderstocylinderhead |
19 |
Exhaustheaderstocatboxclamp bolt |
22 |
Exhaustcatboxtoframe |
27 |
Silencermountingbrackettoframe |
27 |
Fuellevelsensortofueltank |
10 |
Airfiltercovertoairbox |
3 |
Airboxtobracket |
9 |
RearSuspension
Application |
Torque(Nm) |
Swingingarmpivotbolt-fixed(lefthand) |
100 |
Swingingarmpivotbolt-adjustable(righthand) |
15 |
Swingarmpivotboltlock ring(righthand) |
100 |
Rearsuspensionunituppermountingbolt |
28 |
Rearsuspensionunitlowermountingbolt |
28 |
FrontSuspension
Application |
Torque(Nm) |
Upperyoke pinchbolt |
20 |
Loweryoke pinchbolt |
22 |
Forktopcaptoinnertube |
30 |
Upperyokecentrenut |
65 |
Dampingcylinderbolt |
45 |
Handlebarclamptotopyoke |
35 |
Handlebarclampbolt |
26 |
Handlebarclampcoverplatebolts |
3 |
Wheels
Application |
Torque(Nm) |
Frontwheelspindle/axlebolt |
65 |
Forktowheelspindlepinchbolts |
22 |
Rearwheelspindleflangedlocknut |
110 |
1.22 ServiceManual-
RocketIll
FrontBrakes
Application |
Torque(Nm) |
Callipertofork |
40 |
Padretainingpin(hexagondrive) |
18 |
Calliperbleedscrew |
5 |
Hosetocalliper |
25 |
Mastercylindertohandlebar |
15 |
Hosetomastercylinder |
25 |
Disctowheel |
22 |
Fluidreservoirtobracket |
6 |
RearBrakes
Application |
Torque(Nm) |
Calliperbleedscrew |
8 |
Hosetocalliper |
25 |
Mastercylindertoframe |
27 |
Mastercylinderreservoirtoframe |
7 |
Hosetobrakepipejoint |
25 |
Hosetobrakelightswitch |
15 |
Brakepedalpivotbolt |
30 |
Brakedisctowheel |
22 |
FootrestsandControlPlates
Application |
Torque(Nm) |
Footrestmountingbartoengine(leftandright) |
27 |
Rearfootresttohanger |
27 |
Sidestandtoengine |
40 |
Sidestandpivotbolt |
20 |
Sidestandpivotlocknut |
25 |
Frontfootrestendscrewtofootrest |
9 |
Heelguardstocontrolplatebar |
9 |
Bankanglepegtofootrest |
10 |
ServiceManual-RocketIll 1.23
Bodywork
Application |
Torque(Nm) |
Enginetoframebolts |
Seetext |
Frontmudguardtoforks |
27 |
Frontmudguardfinishertomudguard |
3 |
Rearmudguard/coverstoframe |
Seetext |
Rearseattomudguard |
. 9 |
Sidecoverstoframe |
9 |
Engineinfillpanelstoframe |
4 |
Electrical
Application |
Torque(Nm) |
|
Startermotortoengine |
28 |
|
Alternatorrotortocrank |
120 |
|
Alternatorstatortocrankcase |
12 |
|
Alternatorrectifiertobracket |
9 |
|
Alternatorcovertocrankcase |
9 |
|
Rearlighttomudguard |
7 |
|
Numberplatelighttobracket |
9 |
|
Indicatorstobrackets |
9 |
|
Indicatorlensestoindicators |
2 |
|
Headlighthorizontaladjuster |
15 |
|
Headlightverticaladjuster |
20 |
|
Headlightbezelclamp |
|
4 |