- •Introduction
- •Introduction
- •VI ServiceManual-RocketIll
- •1GeneralInformation
- •ServiceManual-RocketIll
- •IgnitionSystemSafetyPrecautions
- •ServiceManual-RocketIll Coolant
- •1.6 ServiceManual-RocketIll
- •1.8 ServiceManual-RocketIll
- •Inspection
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.26 ServiceManual-RocketIll
- •1.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.34 ServiceManual-RocketIll
- •2ScheduledMaintenance
- •Introduction.............................................._. 2-2
- •Introduction
- •2.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •3CylinderHead
- •Installation
- •1.'D'sections
- •ServiceManual-RocketIll
- •Installation
- •3.8 ServiceManual-RocketIll
- •Installation
- •3.12 ServiceManual-RocketIll
- •ValveClearances
- •Valve clearance adjustment must becarriedoutwiththeenginecold.
- •ValveClearanceAdjustment
- •Valveclearancecheckingandadjustmentmustbecarriedoutwiththeenginecold.
- •3.14 ServiceManual-RocketIll
- •Inspection
- •Installation
- •Valvesand ValveStemSeals
- •Inspection
- •3.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •4Clutch
- •4.4 ServiceManual-RocketIll
- •4.6 ServiceManual-RocketIll
- •4.8 ServiceManual-RocketIll
- •4.10 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •5Crankshaft
- •ServiceManual-RocketIll
- •5.4 ServiceManual-RocketIll
- •5.6 ServiceManual-RocketIll
- •Installingthecrankshaft
- •5.8 ServiceManual-RocketIll
- •Installation
- •Installingthecrankshaft
- •5.10 ServiceManual-RocketIll
- •Ifanycrankpinhasworn beyondtheservicelimit,thecrankshaftmustbereplaced.Duetotheadvancedtechniquesusedduringmanufacture,thecrankshaftcannotberegroundand oversizebearingsarenotavailable.
- •Itisnormalforthebearingsselectedtodifferfromonejournaltoanother.
- •5.14 ServiceManual-RocketIll
- •5.16 ServiceManual-RocketIll
- •2.Directionarrow
- •5.20 ServiceManual-RocketIll
- •6BevelBoxandDriveShaft
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •6.6 ServiceManual-RocketIll
- •7Balancer
- •Introduction 7-3
- •Introduction
- •7.4 ServiceManual-RocketIll
- •7.6 ServiceManual-RocketIll
- •8Transmission
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Gearpositionsensor
- •1.Gearpositionindicatorshaft
- •InputandOutputShaftAssemblies
- •InstallingtheOutputShaft
- •8.16 ServiceManual-RocketIll
- •InputShaft
- •8.20 ServiceManual-RocketIll
- •8.22 ServiceManual-RocketIll
- •9Lubrication
- •ServiceManual-RocketIll
- •9.6 ServiceManual-RocketIll ·
- •ServiceManual-RocketIll
- •Installation
- •Inspection
- •ServiceManual-RocketIll
- •9.12 ServiceManual-RocketIll
- •Installation
- •9.14 ServiceManual-RocketIll
- •Oilnon-returnvalve
- •Oilpressurereliefvalve
- •Inspection
- •Installation
- •1OEngineRemovalandRefit
- •10.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Pedal
- •10.6 ServiceManual-RocketIll
- •10.8 ServiceManual-RocketIll
- •11FuelSystem/EngineManagement
- •11.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.12 ServiceManual-RocketIll
- •11.16 ServiceManual-RocketIll
- •Inthissystem,thestarterlockoutsystem(clutchswitch,neutralswitch,sidestandswitch)alloperatethroughtheenginemanagementEcm.
- •11.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.22 ServiceManual-RocketIll
- •11.24 ServiceManual-RocketIll
- •ItemChecked ResultUnit
- •11.26 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Validationkey
- •ServiceManual-RocketIll
- •;..,.I.,.NoDtCspresent
- •11.32 ServiceManual-RocketIll
- •1Oo/oComplete
- •11.34 ServiceManual-RocketIll
- •3. Triumphmotorcycles
- •4. Switchonbikeignition
- •11.36 ServiceManual-RocketIll
- •Servicedata-date 8. Mainmenu
- •If'quit'isselectedandthevalidationkey
- •11.38 ServiceManual-RocketIll
- •Stopengine
- •Toselect'readstoreddtcs'(DiagnosticTroubleCodes)fromtheMainmenu:
- •11.40 ServiceManual-RocketIll
- •15.Freezeframe 16.Storeddtcs
- •11.42 ServiceManual-RocketIll
- •Functiontests 20.Functiontest
- •Functiontest
- •Functiontest 23.Functiontest
- •ServiceManual-RocketIll
- •Functiontest
- •Functiontest
- •Check/adjust
- •11.48 ServiceManual-RocketIll
- •Builddata
- •Sensordata 31.Adaptionstatus
- •Adjusttune
- •11.52 ServiceManual-RocketIll
- •Balancethrottles
- •36.Updatetune 37.Updatetune
- •11.54 ServiceManual-RocketIll
- •Updatetune
- •Updatetune
- •Updatetune
- •Updatetune(confirmselected)
- •11.58 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •IdleSpeedConrol
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Enine Sub·arness
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll ·
- •FuseBox
- •IgnitionCoils
- •11.70 ServiceManual-RocketIll
- •IgnitionCoils
- •11.72 ServiceManual-RocketIll
- •InletAirTemperatureSensor
- •11.74 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.78 ServiceManual-RocketIll
- •VehicleSpeedOutput
- •11.84 ServiceManual-RocketIll
- •2NdThrottlePositionSensor
- •ServiceManual-RocketIll
- •2NdThrottleActuator
- •ServiceManual-RocketIll
- •VehicleSpeedSensor
- •11.90 ServiceManual-RocketIll
- •11.92 ServiceManual-RocketIll
- •11.94 ServiceManual-RocketIll
- •FuelLeve FuseBox
- •ServiceManual-RocketIll
- •11.98 ServiceManual-RocketIll
- •11.100 ServiceManual-RocketIll
- •11.102 ServiceManual-RocketIll
- •Inspection
- •Installation
- •11.104 ServiceManual-RocketIll
- •11.106 ServiceManual-RocketIll
- •11.108 ServiceManual-RocketIll
- •Installation
- •11.110 ServiceManual-RocketIll
- •IntakeAirTemperatureSensor
- •11.112 ServiceManual-RocketIll
- •11.114 ServiceManual-RocketIll
- •11.116 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.122 ServiceManual-RocketIll
- •Intakeduct
- •Throttlebody
- •Installation
- •1.Transitionpiece
- •InjectorsandFuelRail
- •11.126 ServiceManual-RocketIll
- •Installation
- •ServiceManual-RocketIll
- •Idle SpeedControlStepperMotor
- •11.130 ServiceManual-RocketIll
- •IdleSpeedControlStepperMotor
- •Installation
- •11.130 ServiceManual-RocketIll
- •1.Adjustmentnut.
- •11.132 ServiceManual-RocketIll
- •HeatShieId
- •11.134 ServiceManual-RocketIll
- •Installation
- •11.136 ServiceManual-RocketIll
- •11.140 ServiceManual-RocketIll
- •12Cooling
- •12.4 ServiceManual-RocketIll
- •12.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •12.10 ServiceManual-RocketIll
- •12.12 ServiceManual-RocketIll
- •Inspection
- •Installation
- •12.14 ServiceManual-RocketIll
- •13RearSuspension
- •ServiceManual-RocketIll
- •13.4 ServiceManual-RocketIll
- •14FrontSuspension
- •14.2 ServiceManual-RocketIll
- •Inspectingforks
- •14.6 ServiceManual-RocketIll
- •14.8 ServiceManual-RocketIll
- •14.10 ServiceManual-RocketIll
- •14.12 ServiceManual-RocketIll
- •14.14 ServiceManual-RocketIll
- •1.Topnut
- •14.16 ServiceManual-RocketIll
- •1.Topnut
- •14.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •15Brakes
- •15.4 ServiceManual-RocketIll
- •15.8 ServiceManual-RocketIll
- •1.Diaphragm
- •15.10 ServiceManual-RocketIll
- •15.12 ServiceManual-RocketIll
- •Installation
- •15.14 ServiceManual-RocketIll Removal
- •Installation
- •15.18 ServiceManual-RocketIll
- •1.'R'Clips
- •ServiceManual-RocketIll
- •Installation
- •15.24 ServiceManual-RocketIll
- •Installation
- •Inspection
- •1.Piston
- •Installation
- •15.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •16Wheels/Tyres
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ImportantTyreInformation
- •Removal
- •16.6 ServiceManual-RocketIll
- •Installation
- •16.10 ServiceManual-RocketIll
- •Installation
- •16.12 ServiceManual-RocketIll
- •17FrameandBodywork
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •17.10 ServiceManual-RocketIll
- •17.12 ServiceManual-RocketIll
- •Installation
- •17.14 ServiceManual-RocketIll
- •ServiceManual-RocketIll · SideStand Removal
- •Installation
- •18ElectricalSystem
- •ServiceManual-RocketIll
- •18.6 ServiceManual-RocketIll
- •18.10 ServiceManual-RocketIll
- •1.Verticalbeamadjuster
- •18.14 ServiceManual-RocketIll
- •2.ToolT3880200
- •3.ToolT3880201
- •18.16 ServiceManual-RocketIll
- •Installation
- •Installation
- •Arrowed-0-ring
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •18.26 ServiceManual-RocketIll
- •Ic»l.J!lcsw
1.Adjustmentnut.
Pressthevalidationkeymarked·*'tofullyclosetheidlespeedcontrolsteppermotor.Afteraminimumof15seconds(thetoolwillnotallowfurtheractionstotakeplaceduringthisperiod),pressthevalidationkeyagaintoreturntheECMtonormalcontrol.
TurntheignitiontotheOFFposition.
Disconnectthebattery,negative(black)leadfirst.
Checkandadjustthethrottlecablesettingsasdescribedonpage11.119).
Supportthetank,removeandstowthetankprop,thenlowerthetanktotheframeandsecureitasdescribedonpage11.99.
Refittheintakecoverasdescribedonpage
11.99.
Reconnectthebattery,positive(red)leadfirst.
Refittherider'sseat.
11.132 ServiceManual-RocketIll
EngineManagementAdaption
GeneralInformation
Theenginemanagementsystemfittedtothismodelisadaptive.Thismeansthatthesystemisabletolearnaboutneworchangingoperatingconditionsandcontinuouslyadaptitselfwithoutneedingtoconstantlymakemajoradjustmentsfromafixedbaselinesetting.
Adaptivechangescanbecomenecessarybecauseofchangingriderbehavior,changesintheregion inwhichthebikeisoperated(i.e.operationathighaltitudewhereitwaspreviouslyusedatsealevel)orbecauseanewpartmayhavebeenfittedwhichhasslightlydifferentcharacteristicstotheoldpart.Alladaptivechangesareautomaticandrequirenointerventionbyrideror dealer.
AdaptionStatus
Toseeifamotorcyclehasfullyadapted,afacilitynamed'ADAPTIONSTATUS'isprovidedonthediagnostictool.Thefollowingadaptiondetailscanbeexamined:
FunctionExamined |
ReportMethod |
Closedthrottlepositionreferencestatus |
adapted/notadapted |
Idle speed control adaptionstatus |
% |
Oxygensensoradaptionstatus(offidle) |
% |
Oxygensensoradaptionrange(offidle) |
% |
Oxygensensoradaptionstatus(idle) |
% |
Oxygensensoradaptionrange(idle) |
% |
Terminology
Wheretheterm 'status'isused,thisindicateshowfarthepresentoperatingparameterisfromthestored(baseline)value.Thenearerthesefiguresaretozerothebetterasitindicatesthemotorcyclehasadaptedtoitscurrentoperatingconditions.
Theterm'range'indicateshowmuch(inpercentageterms)oftheadjustmentrangehasbeenusedtoreachthecurrentoperatingstatus.
TypicalValues
FunctionExamined |
ReadOut |
Closedthrottlepositionreferencestatus |
Adapted |
Idle speed control adaptionstatus |
Between+100 and-100% |
Oxygensensoradaptionstatus(offidle) |
0%+/-10% |
Oxygensensoradaptionrange(offidle) |
Between+100 and-100% |
Oxygensensoradaptionstatus(idle) |
0%+/-10% |
Oxygensensoradaptionrange(idle) |
Between+100 and-100% |
Inacorrectlyadaptedmotorcycle,thefollowingwillbetypical:
Forcingadaptiontotakeplace
Ifthereadoutindicatesthatthemotorcycleisnotadapted,thefollowingwillforcethesystemtomakeadaptions:
Ensuretheengineiscold.
WITHOUTTOUCHINGTHETHROTTLE,starttheengineand allowittowarmupuntilthecoolingfancomeson.
Leavetheenginetoidleforafurther12minutes.Note:
Asanalternativetotheaboveprocess,connectthediagnostictool,scrolltoADJUSTTUNEandselectRESETADAPTION$.Thiswillforceafastadaptionroutinetotakeplaceinaround5seconds.Forthistohappen,theengineMUSTberunning,itmustbeatnormaloperatingtemperatureandinclosedloopcontrolmode.Underanyotherconditionsfastadaptionwillnottakeplaceandmaycausedefaultvaluestobeloaded,whichmaythenrequireanormal12minuteadaptionroutinetoberun.
ServiceManual-RocketIll
11.133
FaultIndications
If'range' figuresat100%areseen, thentheadjustedhasreachedmaximumindicatingamechanicalfaultexistsonthemotorcycle.Thiscan beduetoanumberoffaultsbutthemostlikelycauseswillbelow/high fuelpressure,faultyinjectorsorairleaksatthethrottlebodiesorairbox.
Inthesecircumstances,locateandrectifythefault,usetheRESETADAPTIONSfacilityonthediagnostictool (foundundertheadjusttunemenu)andbegintheadaptionprocessdescribedabove.
ExhaustSystem
Removal
Note:
Inthefollowingprocedures,thetermcatalystboxreferstotherectangularchambertowhichthesilencersareattached.Inmanycountries,catalyticconvertersarefittedinsidethiscomponent.However,incertaincountries(dependingontheirexhaustemissionregulation)nocatalystwillbefitted.
Note:
Alwaysnotethepositionandorientationofexhaustclampspriortoreleasingthem,andreturnthemtothenotedpositionandorientationonassembly.
1. Removethecatalystbox/silencerheatshields.
