11.106 ServiceManual-RocketIll

21. Laytherelays,ECMconnectorsandotherwiringaside.

22. Releasethetwoscrewssecuringtheseatlocktotheframe,thenlaytheseatlock(stillattachedtoitscable}tooneside.

1. SeatLock

2. Screws

23.Releasethetwo screwssecuringthebatteryboxassemblytotheframe.

1. Batterybox

2. Screw(lefthandshown)

24. Maneouvrethebatteryboxassemblyfromthemotorcycleandplaceaside.

25. Notingtheir orietation,releasethethreeclipssecuringtheintakeplenumtothethrottlebodies.

1. Throttlebodies

2. Clips

26.Notingtheirorientation,releasethetwoclipssecuringtheintakeplenumtotheintakeduct.

1. Intakeplenum

2. Intakeduct

3. Clips

27. Carefullydetachtheintakeplenumfromthethrottlebodiesandintakeduct.Placetheintakeplenumaside.

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27. Release theclipsecuringtheintakehosetotheintakeduct.

1. Intakehose

2. Intakeduct

3. Clip

29.Disconnect themanifoldabsolute pressure(MAP)andairtemperaturesensors.

1.MAPsensor

2.Airtemperaturesensor

3. ConnectorsNote:

   • Priortoremovingtheintakeduct,theMAPsensorhosemustbedisconnected.

30.Releasethefixingsecuringtheintakeducttoitsbracket.Removetheduct.

1.Intakeduct

2.Fixing

31. Releasetheclipsecuringtheintakehose totheairbox.

32. Detachtheintakehoseandplaceitaside.

33. Releasetheclipsecuring1heairboxbreatherhosetotheengine.

cbsi

1.Breatherhose

2.Clip

11.108 ServiceManual-RocketIll

34.Releasethetwofixingssecuringtheairboxtotheframe.

1. Airbox

2. Fixings

35.Manoeuvretheairboxfromtheframe.

Installation

1. Positiontheairboxtotheframeensuringthesemicircularfeatureatthefrontoftheairboxislocatedontheframecrosstubebehindtheengine.Attachtheairboxbreatherhosetotheengineandsecureitwiththeclipbeforeproceeding.

1.Airbox

2. Semi-circularfeature

3. Framecross tube

2. Pivottheairboxupwardsattherearandengagethetwoboltsthatsecureittotheframe.Tightentheboltsto9Nm.

3. Refittheintakehosetotheairboxandsecureitwiththe clip.

2. Positiontheintakeducttoitsbracketand alsototheintakehose.Securethehosewithitsclip.Tightentheductfixingto9Nm.

2. Reconnect the MAP andair temperaturesensors.

1. MAPsensor

2. Airtemperaturesensor

3. Connectors

6. Refittheintake plenumtothethrottlebodiesandintakeduct.Tightenallhoseclips.

6. Positionthebatteryboxtotheframe.

7. Tightenthebatteryboxfixingsto9Nm.

8. Repositiontheseatlocktotheframeandbatterybox.Tightenthelockfixingsto5Nm.

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6. Ontherighthandside,fitthetworelaysandsocketstotheirmountingpointsonthebatterybox.Ensurethatbothrelaysarefullyengageontheirmountings.

1.Relays

2.Batterybox

11.Arrangingthecablestotherearof theECMbracketasnotedpriortoremoval,refittheECMbracketandtightenitsscrewsto3Nm.

1. ECMbracket

2. Cables

12.LocatetheECMtoitsbracketandtightenitsscrewsto3Nm.

14. Reconnectthebarometricpressuresensor.

14. Workingonthelefthand side,positiontherelaypacktotheairbox.

15. Fittherelaypackscrewsandtightento3Nm.

4

2. Airbox

3. Screws

4. Roll-overvalve

17. Reattachtherollovervalveto itsbracket.

18. Positionthefuseboxtothebatterybox.Retainthefuseboxwith newfir-treeplugs.

13.Reconnectbothmulti-plugstotheECM.

19. Reconnect the fall

alternatorrectifier.

detection switch and