ServiceManual-RocketIll
Servicetools
Specialservicetoolshavebeendevelopedtofacilitateremoval,dismantlingandassemblyofcertainmechanicalcomponentsinapracticalmannerwithoutcausingdamage.Someoperationsinthisservicemanualcannotbecarriedoutwithouttheaidoftherelevantservicetools.Wherethisisthecase,thetoolsrequiredwillbedescribedduringtheprocedure.
Specialservicetools:
ServiceManual-RocketIll 1.11
T3880250-Diagnostictool T3880200-Puller-alternator
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ccgzI 11
T3880201-Anti-rotationjig-alternator
3880025-T0301-Clutchanti-rotationjig
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T3880061-Extractor,liners
T3880062-Castlewrench-38mm
1.12
ServiceManual-RocketIll
T3880063-Castlewrench-31mm T3880064-Drift,swingingarmbearings
3880085-T0301-Forkassemblyrod
3880090-T0301-Forkservicetool
T3880067-Forkspringcompressor T3880202-Camtimingjig
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ServiceManual-Rocket111 1.13
FullSpecification RocketIll
Engine............................................3Cylinder12ValveDOHC
Arrangement.......................................Inline,longitudinal,
Displacement.......................................2294cc
BorexStroke.......................................101.6x94.3mm
CompressionRatio 8.7:1
CylinderNumbering..................................Number1atfront
Firingorder 1-2-3
Max.Power(DIN70020)..............................142PSat5,750rpm
Max.Torque........................................200Nmat2,500rpm
CylinderHead
ValveHeadDia.......................In..............37.90mm
Ex..............32.30mmValveLift............................In..............8.30mm
Ex..............8.30mm
ValveStemDia.......................In..............5.475-5.490mm(std)
Ex..............5.475-5.490mm(std)ValveGuide BoreDia.................................5.485-5.500mm(std)
ValveSeatWidth(inhead)............................1.000-1.100mm(std)
1.500mm(servicelimit)ValveSeatWidth (valve)..............................1.98-2.26mm(std)ValveSeatAngle....................................90°inclusive
ValveSpring Length..................................43.2mm(std)
ValveSpring'LoadatLength'............In..............180N+/-·10Nat36.2mm
Ex..............180N+/-10Nat36.2mmValveClearance......................In..............0.10- 0.15mm
Ex..............0.15-0.20 mmValveBucketBoreDia..................In..............28.015-28.035mm
Ex..............28.015-28.035 mmValveBucketDia......................In..............27.978-27.993mm
Ex..............27.978-27.993mm
ValveTiming(at1mmlift)
Inlet...............................open...........12°BTDC
close...........28°ABDC
duration.........220°
Exhaust............................open...........41°BBDC
close...........11°ATDC
duration.........232°
CamshaftJournalDia.................................22.93-22.96mm(std)
CamshaftJournalClearance...........................0.040-0.091mm(std)
0.13mm(servicelimit)