- •Introduction
- •Introduction
- •VI ServiceManual-RocketIll
- •1GeneralInformation
- •ServiceManual-RocketIll
- •IgnitionSystemSafetyPrecautions
- •ServiceManual-RocketIll Coolant
- •1.6 ServiceManual-RocketIll
- •1.8 ServiceManual-RocketIll
- •Inspection
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.26 ServiceManual-RocketIll
- •1.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.34 ServiceManual-RocketIll
- •2ScheduledMaintenance
- •Introduction.............................................._. 2-2
- •Introduction
- •2.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •3CylinderHead
- •Installation
- •1.'D'sections
- •ServiceManual-RocketIll
- •Installation
- •3.8 ServiceManual-RocketIll
- •Installation
- •3.12 ServiceManual-RocketIll
- •ValveClearances
- •Valve clearance adjustment must becarriedoutwiththeenginecold.
- •ValveClearanceAdjustment
- •Valveclearancecheckingandadjustmentmustbecarriedoutwiththeenginecold.
- •3.14 ServiceManual-RocketIll
- •Inspection
- •Installation
- •Valvesand ValveStemSeals
- •Inspection
- •3.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •4Clutch
- •4.4 ServiceManual-RocketIll
- •4.6 ServiceManual-RocketIll
- •4.8 ServiceManual-RocketIll
- •4.10 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •5Crankshaft
- •ServiceManual-RocketIll
- •5.4 ServiceManual-RocketIll
- •5.6 ServiceManual-RocketIll
- •Installingthecrankshaft
- •5.8 ServiceManual-RocketIll
- •Installation
- •Installingthecrankshaft
- •5.10 ServiceManual-RocketIll
- •Ifanycrankpinhasworn beyondtheservicelimit,thecrankshaftmustbereplaced.Duetotheadvancedtechniquesusedduringmanufacture,thecrankshaftcannotberegroundand oversizebearingsarenotavailable.
- •Itisnormalforthebearingsselectedtodifferfromonejournaltoanother.
- •5.14 ServiceManual-RocketIll
- •5.16 ServiceManual-RocketIll
- •2.Directionarrow
- •5.20 ServiceManual-RocketIll
- •6BevelBoxandDriveShaft
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •6.6 ServiceManual-RocketIll
- •7Balancer
- •Introduction 7-3
- •Introduction
- •7.4 ServiceManual-RocketIll
- •7.6 ServiceManual-RocketIll
- •8Transmission
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Gearpositionsensor
- •1.Gearpositionindicatorshaft
- •InputandOutputShaftAssemblies
- •InstallingtheOutputShaft
- •8.16 ServiceManual-RocketIll
- •InputShaft
- •8.20 ServiceManual-RocketIll
- •8.22 ServiceManual-RocketIll
- •9Lubrication
- •ServiceManual-RocketIll
- •9.6 ServiceManual-RocketIll ·
- •ServiceManual-RocketIll
- •Installation
- •Inspection
- •ServiceManual-RocketIll
- •9.12 ServiceManual-RocketIll
- •Installation
- •9.14 ServiceManual-RocketIll
- •Oilnon-returnvalve
- •Oilpressurereliefvalve
- •Inspection
- •Installation
- •1OEngineRemovalandRefit
- •10.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Pedal
- •10.6 ServiceManual-RocketIll
- •10.8 ServiceManual-RocketIll
- •11FuelSystem/EngineManagement
- •11.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.12 ServiceManual-RocketIll
- •11.16 ServiceManual-RocketIll
- •Inthissystem,thestarterlockoutsystem(clutchswitch,neutralswitch,sidestandswitch)alloperatethroughtheenginemanagementEcm.
- •11.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.22 ServiceManual-RocketIll
- •11.24 ServiceManual-RocketIll
- •ItemChecked ResultUnit
- •11.26 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Validationkey
- •ServiceManual-RocketIll
- •;..,.I.,.NoDtCspresent
- •11.32 ServiceManual-RocketIll
- •1Oo/oComplete
- •11.34 ServiceManual-RocketIll
- •3. Triumphmotorcycles
- •4. Switchonbikeignition
- •11.36 ServiceManual-RocketIll
- •Servicedata-date 8. Mainmenu
- •If'quit'isselectedandthevalidationkey
- •11.38 ServiceManual-RocketIll
- •Stopengine
- •Toselect'readstoreddtcs'(DiagnosticTroubleCodes)fromtheMainmenu:
- •11.40 ServiceManual-RocketIll
- •15.Freezeframe 16.Storeddtcs
- •11.42 ServiceManual-RocketIll
- •Functiontests 20.Functiontest
- •Functiontest
- •Functiontest 23.Functiontest
- •ServiceManual-RocketIll
- •Functiontest
- •Functiontest
- •Check/adjust
- •11.48 ServiceManual-RocketIll
- •Builddata
- •Sensordata 31.Adaptionstatus
- •Adjusttune
- •11.52 ServiceManual-RocketIll
- •Balancethrottles
- •36.Updatetune 37.Updatetune
- •11.54 ServiceManual-RocketIll
- •Updatetune
- •Updatetune
- •Updatetune
- •Updatetune(confirmselected)
- •11.58 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •IdleSpeedConrol
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Enine Sub·arness
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll ·
- •FuseBox
- •IgnitionCoils
- •11.70 ServiceManual-RocketIll
- •IgnitionCoils
- •11.72 ServiceManual-RocketIll
- •InletAirTemperatureSensor
- •11.74 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.78 ServiceManual-RocketIll
- •VehicleSpeedOutput
- •11.84 ServiceManual-RocketIll
- •2NdThrottlePositionSensor
- •ServiceManual-RocketIll
- •2NdThrottleActuator
- •ServiceManual-RocketIll
- •VehicleSpeedSensor
- •11.90 ServiceManual-RocketIll
- •11.92 ServiceManual-RocketIll
- •11.94 ServiceManual-RocketIll
- •FuelLeve FuseBox
- •ServiceManual-RocketIll
- •11.98 ServiceManual-RocketIll
- •11.100 ServiceManual-RocketIll
- •11.102 ServiceManual-RocketIll
- •Inspection
- •Installation
- •11.104 ServiceManual-RocketIll
- •11.106 ServiceManual-RocketIll
- •11.108 ServiceManual-RocketIll
- •Installation
- •11.110 ServiceManual-RocketIll
- •IntakeAirTemperatureSensor
- •11.112 ServiceManual-RocketIll
- •11.114 ServiceManual-RocketIll
- •11.116 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.122 ServiceManual-RocketIll
- •Intakeduct
- •Throttlebody
- •Installation
- •1.Transitionpiece
- •InjectorsandFuelRail
- •11.126 ServiceManual-RocketIll
- •Installation
- •ServiceManual-RocketIll
- •Idle SpeedControlStepperMotor
- •11.130 ServiceManual-RocketIll
- •IdleSpeedControlStepperMotor
- •Installation
- •11.130 ServiceManual-RocketIll
- •1.Adjustmentnut.
- •11.132 ServiceManual-RocketIll
- •HeatShieId
- •11.134 ServiceManual-RocketIll
- •Installation
- •11.136 ServiceManual-RocketIll
- •11.140 ServiceManual-RocketIll
- •12Cooling
- •12.4 ServiceManual-RocketIll
- •12.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •12.10 ServiceManual-RocketIll
- •12.12 ServiceManual-RocketIll
- •Inspection
- •Installation
- •12.14 ServiceManual-RocketIll
- •13RearSuspension
- •ServiceManual-RocketIll
- •13.4 ServiceManual-RocketIll
- •14FrontSuspension
- •14.2 ServiceManual-RocketIll
- •Inspectingforks
- •14.6 ServiceManual-RocketIll
- •14.8 ServiceManual-RocketIll
- •14.10 ServiceManual-RocketIll
- •14.12 ServiceManual-RocketIll
- •14.14 ServiceManual-RocketIll
- •1.Topnut
- •14.16 ServiceManual-RocketIll
- •1.Topnut
- •14.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •15Brakes
- •15.4 ServiceManual-RocketIll
- •15.8 ServiceManual-RocketIll
- •1.Diaphragm
- •15.10 ServiceManual-RocketIll
- •15.12 ServiceManual-RocketIll
- •Installation
- •15.14 ServiceManual-RocketIll Removal
- •Installation
- •15.18 ServiceManual-RocketIll
- •1.'R'Clips
- •ServiceManual-RocketIll
- •Installation
- •15.24 ServiceManual-RocketIll
- •Installation
- •Inspection
- •1.Piston
- •Installation
- •15.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •16Wheels/Tyres
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ImportantTyreInformation
- •Removal
- •16.6 ServiceManual-RocketIll
- •Installation
- •16.10 ServiceManual-RocketIll
- •Installation
- •16.12 ServiceManual-RocketIll
- •17FrameandBodywork
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •17.10 ServiceManual-RocketIll
- •17.12 ServiceManual-RocketIll
- •Installation
- •17.14 ServiceManual-RocketIll
- •ServiceManual-RocketIll · SideStand Removal
- •Installation
- •18ElectricalSystem
- •ServiceManual-RocketIll
- •18.6 ServiceManual-RocketIll
- •18.10 ServiceManual-RocketIll
- •1.Verticalbeamadjuster
- •18.14 ServiceManual-RocketIll
- •2.ToolT3880200
- •3.ToolT3880201
- •18.16 ServiceManual-RocketIll
- •Installation
- •Installation
- •Arrowed-0-ring
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •18.26 ServiceManual-RocketIll
- •Ic»l.J!lcsw
11.42 ServiceManual-RocketIll
STOREDDTCS,ERASEALLOTCDATA
Toselect'FUNCTIONTESTS'fromtheMAINMENU:
llSUl
@II
galu I§_]IZ:,!.
Scrolltopositioneither'YES' or'NO'oppositethe
cursor.
If'YES'isselected,presstheValidationkey'*'toeraseallDTCdatafromthememory.'MAINMENU'willthenbedisplayed.
Note:
IfyouintendtoexaminetheFunctionTests,entrywillbeinhibitedunlesstheDTC's havebeenerased.
If'NO'isselected,presstheValidationkey'*'toreturntooperation13.
That completestheDTCcycle.
( l
gaiu 1 !
Use'Up'and'Down'keystoselect'DIAGNOSTICS'
menu.
Thefollowingchoicesareavailable.
PresstheValidationkey'*'·'DIAGNOSTICS'willbedisplayed.
Select'FUNCTIONTESTS',andpresstheValidationkey'*'·
IfnoDTC'Sarestored,'FUNCTIONTEST'willbedisplayed(seeoperation20.).
IfoneormoreDTC'Sarestored,themessage'DTCSPRESENTCLEARBEFORETESTACTION'willbe
displayed(seeoperation19.).
Note:
ThediagnostictoolwillnotallowFunctionTeststobeaccesseduntilallDTC'sinthememoryareremoved.
- ServiceManual-RocketIll
11.43
Functiontests 20.Functiontest
@I1.Q
I@I1z:,I
TocleartheDTC's,presstheValidationkey'*'·'STOREDDTCS'willbedisplayed(seeoperation13.).
Proceedasbeforeviaoperations14.to17.Scrollto
'YES'andpresstheValidationkey'*'toeraseall
OTCdata;theMAINMENUwillbedisplayedagain.
Note:
Thefault(s)whichcausedtheDTC's tobesetmustberectifiedandclearedbeforecontinuingtheFunctionTests.
AfulllistofallthepossibleDTCscanbefoundearlierinthissection.
Select'DIAGNOSTICS'menuand'FUNCTIONTESTS'againpressingtheValidationkey'*'each
time.
BecausetheOTC'shavenowbeenerased,'FUNCTION'TEST'(operation20.)willnowbedisplayed.
@!10
I@11z:,(
Thefollowingcanbetested:
Instrumentpanel.
Idlespeedcontrolstepper.
Purgevalve.
Fuelpumpprime.
Coolingfanoperation.
f)Fuelpumpoperation.
g)Secondthrottlecontrolsteppermotor.
Ifthefaultiselectrical,thiswillthenbereportedasaOTC.
InstrumentPaneltest:Asignalissentwhichshouldcausethetachometertoreadapproximately7,500RPM,thewatertemperaturegaugetoshow1oo°C*andthespeedometer100km/h*, allfor10seconds.
Idlespeedcontrolstepper:Asignalissentwhichshouldcausethesteppertobedrivento thefullyclosedposition,thentothefullyopenposition,pausingbrieflyineachposition.OTCsaresetifamalfunctionisfound.
*Ortheimperialequivalents.
Purge valve(Californiamodelsonly):Thistestallowsyoutocheckoperationofthe valve.Todetectvalveoperation,useastethoscopetolistenforvalveoperation.OTCsaresetifamalfunctionisfound.
Fuelpumpprime:Thistestprovidesyouwiththemeanstophysicallycheckthepumpandrelayoperation. OTCsaresetifamalfunctionisfound.
Coolingfantest:Asignalissentwhichshouldcausethefantooperatefora10secondperiod.DTCsaresetifamalfunctionisfound.
11.44 Service
Manual-
RocketIll
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Fuelpumpoperation:Thistestprovidesyouwiththemeanstophysicallycheckthepumpoperation.DTCsaresetifamalfunctionisfound.ThepumpisenergisedwhenthetestisconfirmedandendedwhentheValidationkey'*'ispressedforasecondtime.
Secondthrottlesteppermotor:Asignalissentwhichshouldcausethe2ndthrottlesteppertobedriventothefullyclosedposition,thentofullyopen.DTCsaresetifamalfunctionisfound.
BypressingtheValidationkey'*'.yourselectionwillbenotedand'FUNCTIONTEST'(operation21.)willbedisplayed.
PresstheHelpkey(?)formoreinformation.
Note:
