8. ServiceManual-RocketIll

LowOilPressureWarningLightSwitch

Note:

• Thelowpressurewarninglightmayberemovedafterfirstremovingtherider'sseatanddisconnectingthebatteryleads,negative(black)leadfirst.Thelow oilpressurewarninglightswitchislocatedattherearofthecylinderhead.

Removal

1. Removetherider'sseatasdescribedonpage

17.9.

2. Disconnectthebattery,negative(black)leadfirst.

3. Removetherighthandenginein-fillpanelasdescribedinthebodysection.

4. Removethefueltankasdescribedonpage

11.99.

5. Removetheintakeductasdescribedonpage

11.104.

6. Withdrawtherubberbootfromthelowoilpressurewarninglightswitch.

1.Oilpressureswitchboot

7. Unscrewtheelectricalconnection.

1. Oilpressureswitchconnection

Note:

• Asmallamountofoilwilldrainfromtheoilgallerywhentheswitchisremoved.

8. Positionasuitablereceptacletocollectanydisplacedoilfromtheoilgallery.

9. Unscrewandremovetheswitch.

_- ServiceManual-RocketIll

9.9

Installation

1. Incorporatinganewsealingwasher,fitthelowoilpressure lightswitch,tighteningitto28Nm.

1.Lowoilpressurewarninglightswitch

2. Connectthewiretotheswitchandsecurewiththesmallscrew.

3. Refittheboot.

4. Refittheintakeductasdescribedonpage

11.108.

2. Refitthefueltankasdescribedonpage11.99.

3. Fittherighthandengineinfillpanelasdescribedonpage17.10.

4. Reconnectthebattery,positive(red)leadfirst.

5. Fittherider'sseat.

Sump

Removal

1. Removetherider'sseatasdescribedonpage

17.9.

2. Disconnectthebattery,negative(black)leadfirst.

3. Draintheengineoilasdescribedonpage9.7.

4. Removethesumpboltsandlowerthesumpfromthecrankcase.Discardthesump gasket.

Inspection

10. ServiceManual-RocketIll

1. Checktheoilpick-upsforblockagesorrestrictions.Removeandcleaniffoundtobeblockedorrestricted.

"""

1.Oilpick-ups

Installation

1. Positionanewsumpgaskettothesumpandlocatetothecrankcase.

2. Fittheboltstothesumpandevenlyandprogressivelytightenthemto12Nm.

3. Refilltheoiltankasdescribedonpage9.7.

4. Reconnectthebattery,positive(red)leadfirst.

5. Refittherider'sseat.

OilPumps

Note:

• Twooilpumpsarefittedtothismodel.Apressurepumptosupplyoilunderpressuretovariouspartsoftheengine,andatwin-rotorscavengepumptoreturnoiltotheoiltankfromthesump.

Removal

Note:

• Onlythepressurepumpcanberemovedwiththeengineinframe.Ifremovingthepressurepump,removetheclutchcoverasdescribedonpage4.7.

Note:

• Toremovethescavengepump,theenginemustberemovedandthecrankcasehalvesmustbeseparated.Thefollowinginstructionsdescribetheprocedureforremovalofbothpumpssimultaneously.

1. Removetheenginefromtheframeasdescribedonpage10.2.

2. Removetheclutchassemblyasdescribed onpage4.7.

ServiceManual-RocketIll

9.11

3. Prevent theoilpumpdrivesprocketfromturningusingahand-holdonly.Removethelocknutfromthedrivesprocketshaft.

1. Drivesprocketshaft

2. Locknut

4.Removethepumpsprocket,drivesprocketandchainasoneitembyslidingthemforward.

6. Recoverthemeshfiltersituatedbetweenthepressurepumpandcrankcase.

1.Meshfilter

7. Separatethecrankcasehalvesasdescribedonpage5.5.

8. Releasethescrewsthatsecurethescavengepumptothelowercrankcase.

5. Notethepositionofthespraybarbeforereleasingtheboltssecuringthepressurepump

'"""":'Jjj;''

andspraybartothecrankcase.Withdraw

the

, ) @

DG 0)1

1. Scavengepumpscrews

1. Pressurepumpbolts

2. Spraybar