- •Introduction
- •Introduction
- •VI ServiceManual-RocketIll
- •1GeneralInformation
- •ServiceManual-RocketIll
- •IgnitionSystemSafetyPrecautions
- •ServiceManual-RocketIll Coolant
- •1.6 ServiceManual-RocketIll
- •1.8 ServiceManual-RocketIll
- •Inspection
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.26 ServiceManual-RocketIll
- •1.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.34 ServiceManual-RocketIll
- •2ScheduledMaintenance
- •Introduction.............................................._. 2-2
- •Introduction
- •2.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •3CylinderHead
- •Installation
- •1.'D'sections
- •ServiceManual-RocketIll
- •Installation
- •3.8 ServiceManual-RocketIll
- •Installation
- •3.12 ServiceManual-RocketIll
- •ValveClearances
- •Valve clearance adjustment must becarriedoutwiththeenginecold.
- •ValveClearanceAdjustment
- •Valveclearancecheckingandadjustmentmustbecarriedoutwiththeenginecold.
- •3.14 ServiceManual-RocketIll
- •Inspection
- •Installation
- •Valvesand ValveStemSeals
- •Inspection
- •3.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •4Clutch
- •4.4 ServiceManual-RocketIll
- •4.6 ServiceManual-RocketIll
- •4.8 ServiceManual-RocketIll
- •4.10 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •5Crankshaft
- •ServiceManual-RocketIll
- •5.4 ServiceManual-RocketIll
- •5.6 ServiceManual-RocketIll
- •Installingthecrankshaft
- •5.8 ServiceManual-RocketIll
- •Installation
- •Installingthecrankshaft
- •5.10 ServiceManual-RocketIll
- •Ifanycrankpinhasworn beyondtheservicelimit,thecrankshaftmustbereplaced.Duetotheadvancedtechniquesusedduringmanufacture,thecrankshaftcannotberegroundand oversizebearingsarenotavailable.
- •Itisnormalforthebearingsselectedtodifferfromonejournaltoanother.
- •5.14 ServiceManual-RocketIll
- •5.16 ServiceManual-RocketIll
- •2.Directionarrow
- •5.20 ServiceManual-RocketIll
- •6BevelBoxandDriveShaft
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •6.6 ServiceManual-RocketIll
- •7Balancer
- •Introduction 7-3
- •Introduction
- •7.4 ServiceManual-RocketIll
- •7.6 ServiceManual-RocketIll
- •8Transmission
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Gearpositionsensor
- •1.Gearpositionindicatorshaft
- •InputandOutputShaftAssemblies
- •InstallingtheOutputShaft
- •8.16 ServiceManual-RocketIll
- •InputShaft
- •8.20 ServiceManual-RocketIll
- •8.22 ServiceManual-RocketIll
- •9Lubrication
- •ServiceManual-RocketIll
- •9.6 ServiceManual-RocketIll ·
- •ServiceManual-RocketIll
- •Installation
- •Inspection
- •ServiceManual-RocketIll
- •9.12 ServiceManual-RocketIll
- •Installation
- •9.14 ServiceManual-RocketIll
- •Oilnon-returnvalve
- •Oilpressurereliefvalve
- •Inspection
- •Installation
- •1OEngineRemovalandRefit
- •10.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •1.Pedal
- •10.6 ServiceManual-RocketIll
- •10.8 ServiceManual-RocketIll
- •11FuelSystem/EngineManagement
- •11.2 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.12 ServiceManual-RocketIll
- •11.16 ServiceManual-RocketIll
- •Inthissystem,thestarterlockoutsystem(clutchswitch,neutralswitch,sidestandswitch)alloperatethroughtheenginemanagementEcm.
- •11.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.22 ServiceManual-RocketIll
- •11.24 ServiceManual-RocketIll
- •ItemChecked ResultUnit
- •11.26 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Validationkey
- •ServiceManual-RocketIll
- •;..,.I.,.NoDtCspresent
- •11.32 ServiceManual-RocketIll
- •1Oo/oComplete
- •11.34 ServiceManual-RocketIll
- •3. Triumphmotorcycles
- •4. Switchonbikeignition
- •11.36 ServiceManual-RocketIll
- •Servicedata-date 8. Mainmenu
- •If'quit'isselectedandthevalidationkey
- •11.38 ServiceManual-RocketIll
- •Stopengine
- •Toselect'readstoreddtcs'(DiagnosticTroubleCodes)fromtheMainmenu:
- •11.40 ServiceManual-RocketIll
- •15.Freezeframe 16.Storeddtcs
- •11.42 ServiceManual-RocketIll
- •Functiontests 20.Functiontest
- •Functiontest
- •Functiontest 23.Functiontest
- •ServiceManual-RocketIll
- •Functiontest
- •Functiontest
- •Check/adjust
- •11.48 ServiceManual-RocketIll
- •Builddata
- •Sensordata 31.Adaptionstatus
- •Adjusttune
- •11.52 ServiceManual-RocketIll
- •Balancethrottles
- •36.Updatetune 37.Updatetune
- •11.54 ServiceManual-RocketIll
- •Updatetune
- •Updatetune
- •Updatetune
- •Updatetune(confirmselected)
- •11.58 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •IdleSpeedConrol
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •Enine Sub·arness
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll ·
- •FuseBox
- •IgnitionCoils
- •11.70 ServiceManual-RocketIll
- •IgnitionCoils
- •11.72 ServiceManual-RocketIll
- •InletAirTemperatureSensor
- •11.74 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.78 ServiceManual-RocketIll
- •VehicleSpeedOutput
- •11.84 ServiceManual-RocketIll
- •2NdThrottlePositionSensor
- •ServiceManual-RocketIll
- •2NdThrottleActuator
- •ServiceManual-RocketIll
- •VehicleSpeedSensor
- •11.90 ServiceManual-RocketIll
- •11.92 ServiceManual-RocketIll
- •11.94 ServiceManual-RocketIll
- •FuelLeve FuseBox
- •ServiceManual-RocketIll
- •11.98 ServiceManual-RocketIll
- •11.100 ServiceManual-RocketIll
- •11.102 ServiceManual-RocketIll
- •Inspection
- •Installation
- •11.104 ServiceManual-RocketIll
- •11.106 ServiceManual-RocketIll
- •11.108 ServiceManual-RocketIll
- •Installation
- •11.110 ServiceManual-RocketIll
- •IntakeAirTemperatureSensor
- •11.112 ServiceManual-RocketIll
- •11.114 ServiceManual-RocketIll
- •11.116 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •11.122 ServiceManual-RocketIll
- •Intakeduct
- •Throttlebody
- •Installation
- •1.Transitionpiece
- •InjectorsandFuelRail
- •11.126 ServiceManual-RocketIll
- •Installation
- •ServiceManual-RocketIll
- •Idle SpeedControlStepperMotor
- •11.130 ServiceManual-RocketIll
- •IdleSpeedControlStepperMotor
- •Installation
- •11.130 ServiceManual-RocketIll
- •1.Adjustmentnut.
- •11.132 ServiceManual-RocketIll
- •HeatShieId
- •11.134 ServiceManual-RocketIll
- •Installation
- •11.136 ServiceManual-RocketIll
- •11.140 ServiceManual-RocketIll
- •12Cooling
- •12.4 ServiceManual-RocketIll
- •12.6 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •12.10 ServiceManual-RocketIll
- •12.12 ServiceManual-RocketIll
- •Inspection
- •Installation
- •12.14 ServiceManual-RocketIll
- •13RearSuspension
- •ServiceManual-RocketIll
- •13.4 ServiceManual-RocketIll
- •14FrontSuspension
- •14.2 ServiceManual-RocketIll
- •Inspectingforks
- •14.6 ServiceManual-RocketIll
- •14.8 ServiceManual-RocketIll
- •14.10 ServiceManual-RocketIll
- •14.12 ServiceManual-RocketIll
- •14.14 ServiceManual-RocketIll
- •1.Topnut
- •14.16 ServiceManual-RocketIll
- •1.Topnut
- •14.18 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •15Brakes
- •15.4 ServiceManual-RocketIll
- •15.8 ServiceManual-RocketIll
- •1.Diaphragm
- •15.10 ServiceManual-RocketIll
- •15.12 ServiceManual-RocketIll
- •Installation
- •15.14 ServiceManual-RocketIll Removal
- •Installation
- •15.18 ServiceManual-RocketIll
- •1.'R'Clips
- •ServiceManual-RocketIll
- •Installation
- •15.24 ServiceManual-RocketIll
- •Installation
- •Inspection
- •1.Piston
- •Installation
- •15.28 ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •16Wheels/Tyres
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ImportantTyreInformation
- •Removal
- •16.6 ServiceManual-RocketIll
- •Installation
- •16.10 ServiceManual-RocketIll
- •Installation
- •16.12 ServiceManual-RocketIll
- •17FrameandBodywork
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •17.10 ServiceManual-RocketIll
- •17.12 ServiceManual-RocketIll
- •Installation
- •17.14 ServiceManual-RocketIll
- •ServiceManual-RocketIll · SideStand Removal
- •Installation
- •18ElectricalSystem
- •ServiceManual-RocketIll
- •18.6 ServiceManual-RocketIll
- •18.10 ServiceManual-RocketIll
- •1.Verticalbeamadjuster
- •18.14 ServiceManual-RocketIll
- •2.ToolT3880200
- •3.ToolT3880201
- •18.16 ServiceManual-RocketIll
- •Installation
- •Installation
- •Arrowed-0-ring
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •ServiceManual-RocketIll
- •18.26 ServiceManual-RocketIll
- •Ic»l.J!lcsw
Installation
Positiontherectifiertothebatteryboxandsecurewiththetwoscrews.Tighten thescrewsto9Nm.
Reconnectthetwomulti-plugstotherectifier.
Refitthelefthandsidecoverasdescribedonpage17.9.
Reconnectthebatterypositive(red)leadfirst.
Refittherider'sseat(seepage17.9).
ServiceManual-RocketIll
18.17
StarterMotor
Removal
Removetherider'sseatasdescribedonpage
17.9.
Disconnectthebattery,negative(black)leadfirst.
Removetheexhaustsilencersandcatalystboxas describedonpage10.2.
Disconnectthesolenoidconnectionfromthemainwiringharness.
Easetherubberbootfromthestartercable,releasethenutanddisconnectthecable.
1.Boot
Cable
Startermotor
6. Releasethetwoboltssecuringthestartermotortothealternatorcover.
Startermotor
Bolts
7. Withdrawandremovethemotor.
Installation
Fitanew0-ringtothestartermotor.
Arrowed-0-ring
Positionthestartertothealternatorcoverandretainwiththetwobolts.Tightentheboltsto27Nm.
Locatethestartercabletoitsconnectionpole.Fitthenutandtightenitto7Nm.
Refittheboot.
Reconnect thesolenoidtothemainharness.
Refitthecatalystboxandsilencersasdescribedonpage 11.135.
Reconnectthebattery,positive(red}leadfirst.
Refittherider'sseat.
ServiceManual-RocketIll
Relays
ECMConnectorPinNumbering
Identificationandlocation
Note:
Relayscanbefoundintwolocationsonthemotorcycle,beneaththeleftandrighthandsidecovers.
Relayidentification-lefthandside
B
89 81
011dr.r,000000000
825lttf&oooooooDlffiD°oooooooo
834 ::iooogooor
/'
A
-'k
A7 A1
iA8
DooooocliflllA14
oooooo0Di1if
ffA20
- 826
A26
)
FuelPumpRelay
EMSRelay
CoolingFanRelay
Relayidentification-righthandside
StarterRelay
FlasherUnit
Theaboveillustrationshowsthepinnumbering
systemusedintheenginemanagementandotherelectricalcircuitdiagrams.
Thesmallconnector'spinsareprefixedAandthelargeconnector'spinsB.AsviewedonthematingfacewiththeECM(aspertheillustration),pinsarenumberedfromrighttoleftwithnumberoneinthe toprightcorner.
ServiceManual-RocketIll 18.19
LightingCircuit
Keytocircuitdiagram
KeyToWiringColourCodes
ServiceManual-RocketIll
CircuitDiagram-Lighting
'I
L
14
ServiceManual-RocketIll
18.21
StartingandChargingCircuit
Keytocircuitdiagram
KeyToWiring ColourCodes
18.22 ServiceManual-
RocketIll
CircuitDiagram-StartingandCharging
2
'l
-,z, 4
20
12l
3I I
I I
L -J
z
YN 824
6CT"
A26
2 BW A19
5
A25
7
z BR
8
AlB
9
19
zz
2 61 J_
,-- ' -118
L -' GR
,42
111
NK ,4
,.
0
--l5'l
p
----l 112
[_J
16 15 14
13
L---J
-
2s l1I
I .!,.!,.!,
L_J
ServiceManual-RocketIll 18.23
AuxiliaryandAccessoryCircuit
Keytocircuitdiagram
KeyToWiringColourCodes
