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Installation

  1. Positiontherectifiertothebatteryboxandsecurewiththetwoscrews.Tighten thescrewsto9Nm.

  2. Reconnectthetwomulti-plugstotherectifier.

  3. Refitthelefthandsidecoverasdescribedonpage17.9.

  4. Reconnectthebatterypositive(red)leadfirst.

  5. Refittherider'sseat(seepage17.9).

ServiceManual-RocketIll

18.17

StarterMotor

Removal

  1. Removetherider'sseatasdescribedonpage

17.9.

  1. Disconnectthebattery,negative(black)leadfirst.

  2. Removetheexhaustsilencersandcatalystboxas describedonpage10.2.

  3. Disconnectthesolenoidconnectionfromthemainwiringharness.

  4. Easetherubberbootfromthestartercable,releasethenutanddisconnectthecable.

1.Boot

  1. Cable

  2. Startermotor

6. Releasethetwoboltssecuringthestartermotortothealternatorcover.

  1. Startermotor

  2. Bolts

7. Withdrawandremovethemotor.

Installation

  1. Fitanew0-ringtothestartermotor.

Arrowed-0-ring

  1. Positionthestartertothealternatorcoverandretainwiththetwobolts.Tightentheboltsto27Nm.

  2. Locatethestartercabletoitsconnectionpole.Fitthenutandtightenitto7Nm.

  3. Refittheboot.

  4. Reconnect thesolenoidtothemainharness.

  5. Refitthecatalystboxandsilencersasdescribedonpage 11.135.

  6. Reconnectthebattery,positive(red}leadfirst.

  7. Refittherider'sseat.

    1. ServiceManual-RocketIll

Relays

ECMConnectorPinNumbering

Identificationandlocation

Note:

  • Relayscanbefoundintwolocationsonthemotorcycle,beneaththeleftandrighthandsidecovers.

Relayidentification-lefthandside

B

89 81

011dr.r,000000000

825lttf&oooooooDlffiD°oooooooo

834 ::iooogooor

/'

A

-'k

A7 A1

iA8

DooooocliflllA14

oooooo0Di1if

ffA20

- 826

A26

)

  1. FuelPumpRelay

  2. EMSRelay

  3. CoolingFanRelay

Relayidentification-righthandside

  1. StarterRelay

  2. FlasherUnit

Theaboveillustrationshowsthepinnumbering

systemusedintheenginemanagementandotherelectricalcircuitdiagrams.

Thesmallconnector'spinsareprefixedAandthelargeconnector'spinsB.AsviewedonthematingfacewiththeECM(aspertheillustration),pinsarenumberedfromrighttoleftwithnumberoneinthe toprightcorner.

  • ServiceManual-RocketIll 18.19

LightingCircuit

Keytocircuitdiagram

KeyToWiringColourCodes

    1. ServiceManual-RocketIll

CircuitDiagram-Lighting

'I

L

14

  • ServiceManual-RocketIll

18.21

StartingandChargingCircuit

Keytocircuitdiagram

KeyToWiring ColourCodes

18.22 ServiceManual- RocketIll

CircuitDiagram-StartingandCharging

2

'l

-,z, 4

20

12l

3I I

I I

L -J

z

YN 824

6CT"

A26

2 BW A19

5

A25

7

z BR

8

AlB

9

19

zz

2 61 J_

,-- ' -

118

L -' GR

,42

111

NK ,4

,.

0

--l5'l

p

----

l 112

[_J

16 15 14

13

L---J

-

2s l1I

I .!,.!,.!,

L_J

ServiceManual-RocketIll 18.23

AuxiliaryandAccessoryCircuit

Keytocircuitdiagram

KeyToWiringColourCodes