17.14 ServiceManual-RocketIll

Handlebars

Removal

1. Undothescrewsandremovetheendweightsfromthehandlebars.

1.Handlebar

2. Spacer

3. Endweight

4. Fixing

2. Releasethewiringandbrakehosefromitsclipsoneithersideofthehandlebar.

3. Undothescrewsandfreetheleftswitchgearassemblyfromthehandlebar.

4. Unscrewtheboltsandremovetheclampfromtheclutchleverassembly.

5. Undothescrewsandfreetherightswitchgearassemblyfromthefrontbrakemastercylinder.Freetheswitchwiringfromthehandlebars.

6. Unscrewtheboltsandremovetheclampfromthemastercylinder.

7. Releasethetwoscrewssecuringtheuppercoverofthehandlebarclamptothelowersection.

1. Uppercover

2. Screws

8.Pivottheinstrumentsforwardtorevealthehandlebarclampbolts.

1.Handlebarclampbolts

9. Supportthehandlebarsthenunscrewtheboltsandliftoffthehandlebarclamp,togetherwiththeinstruments.Protectthetopofthefueltankfromaccidentaldamageandthenlaytheinstrumentsandclamp onthefueltank.

10. Freethehandlebarfrom thetwist-grip/mastercylinderassemblyandremoveitfromthemotorcycle.Supportthemastercylinderinanuprightposition.

ServiceManual-RocketIll

17.15

Installation

1. Fitthethrottletwist-gripassemblythenlocatethehandlebarsinthelowerhalvesoftheclamp.Fittheclampandboltstogetherwith theinstruments.

2. Alignthehandlebarpunchmarkwiththelower­rearinnerleft-handsplitlineoftheclamp,thentightenthefrontclampboltsto26Nm,thentherears.

7.Aligntheclamplowersplitlinewiththepunchmarkonthehandlebarthenevenlytightentheclampboltsto15Nm.

lIIJ

1. Clampsplitline

2. Handlebarpunchmark

3. Pivottheinstrumentsintopositionthenfitandtightenthecoverboltsto3Nm.

4. Locate the clutch lever assembly tothehandlebarandfittheclamp.

5. Aligntheclamplowersplitlinewiththepunchmarkonthehandlebarthentightentheclampbolts to15Nm.

1. Clamplowersplitline

2. Handlebardotmark

6. Fittheclamptothefrontbrakemastercylinder.

1. Clamplowersplitline

2. Handlebardotmark

8. Refittheleftandrightswitchgearassemblies,tightening theirscrewsto4 Nm.

9. ^{Assemblethehandlebarendweightsintothehandlebar}ends,andtightenthefixingsto7Nm.

.Sf

1

1.Handlebar

2. Spacer

3. Endweight

4. Fixing

10. Renewanydamagedclipsbeforerefittingallwiringandthefrontbrakehosetotheclips.

11. Checkthatthethrottleopensandclosessmoothlywithoutsticking.Rectifyasnecessary.

16. ServiceManual-RocketIll · SideStand Removal

1. Raiseandsupportthemotorcycle.

2. Unhookthespringfromthesidestandandremoveitfromthemotorcycle.

3. Unscrewthenutfromthesidestandpivotbolt.

4. Unscrewthepivotboltandremovethestandfromthebike.

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