17.10 ServiceManual-RocketIll

4. Releasethemudguardfixingsanddetachthemudguard.

1. MudguardFixings

2. Mudguard

Mudguardembellisherremoval

Note:

• Toremovetheembellisherfrom themudguard,itisnecessarytoremovethetriangularTriumphsticker.Thestickerwillthentypicallyrequirereplacement.

1. Removethestar-washersfromeachsideoftheembellisher,insidethemudguard.

2. PeelbackthetriangularTriumphstickertorevealthescrewheadbeneathit.

1.Sticker

2.Screwhead

3. Releasethescrewtoallowdetachmentoftheembellisher.

Embellisherassembly

1.Embellisher

2.Starwashers

1. Positiontheembellishertothe mudguard,thenfitandtightenthescrew to3Nm.

2. Workinginsidethemudguard,fitstarwasherstoeachsideoftheembellisher.

3. ThoroughlycleantheareabeneaththeTriumphsticker.

4. Peelthebackingfromanewstickerthenfixittothespaceontheembellisher.

Installation

1. Manoeuvrethemudguardintopositionbetweentheforks.

2. Fitandtightenthemudguardfixingsto27Nm.

3. Positionthemudguardshroudstotheforks.

4. Fitandtightentheshroudfixingsto9Nm.

5. Refitthebrakehosestotheclipsoneachsideofthemudguard.

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17.11

RearMudguard

Removal

1. Removetheseatsasdescribedonpage17.9.

2. Disconnectthebattery,negative(black)leadfirst.

3. Removebothsidecoversasdescribedonpage

17.9.

4. Tracethewiringbackfromthenumberplatelight,rearindicatorsandrearlightassemblyanddisconnecttheirwiringconnectorsfromthemainharness.TheconnectionswillbeneartotheenginemanagementECUontherighthandsideofthemotorcycle.

WiringconnectionsNote:

• Priortodisconnection,notetherelativelocationsofthewirestotheirmating

connectors.

5. Releasethetwofixingsfromeachsideoftherearmudguardcover.

1. Rearmudguardcoverfixings

Note:

• Afterremoval,themudguardwillnotdetachfromtheframe

6.Detachthemudguardcoversfromthebothsides.Thecoverslocateinagrommetattheirforwardedge.

1. Mudguardcover

2. Grommet

17.12 ServiceManual-RocketIll

7.Supporttherearmudguardthenreleasetheremainingfixings(twoperside)thatsecuretherearmudguardtotheframe.

1.Mudguardfixings

8.Pivot themudguarddownwardsattherear.Lifttheforwardlocatingarmsfromtheframecross­tubetodetachthemudguardcompletely.

1. Locatingarms

2. Framecrosstube

g_ Releasethefixingssecuringthemudguardbracetothemudguard.

1.Mudguard

2.Mudguardbrace

10. Detachthe bracefromwithinthe mudguard.

11. Therearlight,numberplatelightandindicatorsmayallberemovedbyreleasingthemountingplate,behindtherearlamp,insidethemudguard.

Installation

1. Locatethemudguardbracetotheinsideofthemudguard.

2. FitandtightentheM6x12mmfixingto5Nm.

3. Ifremoved,refittherearlight,numberplatelightandindicatorstotherearmudguard. Tightenthefixingsto9Nm.

1.Rearlightfixings

4. Locatethemudguardtotheframe,positioningthe locatingarmsabovetheframecrosstube.

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17.13

5.Pivotthemudguardupwardsattherearandengagethe twoM6x16mmfixingsthroughtheframeandintothemudguard.

1.Fixings

6. Tighten thefixingsto14Nm.

7. Positionthemudguardcovers,engagingtheirforwardedgestothegrommets.

1.Cover

2.Grommet

8. Fitthemudguardcoverfixings.TightentheMBfixingsto26NmandtheM10fixingsto64Nm.

1. MBfixing

2. M10fixing

9. Reconnecttherearlight,numberplatelightandindicators.

10. Reconnectthebattery,positive(red)leadfirst.

11. Checkthattherearlight,numberplatelightandindicatorsallfunctioncorrectly.

12. Refitthesidecoversasdescribed onpage17.9.

13. Refitthe seatsasdescribedonpage17.9.