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Plate

Page 1 (2)

175

187

102

295

283

378

114

391

401413

401

Turbocharging Arrangement

51203-04H

6L23/30H-900 RPM

7-8L23/30H-720//50/900 RPM

151

354

246

366

271

031

330

018

 

 

 

329

092

 

 

 

342

See instruction book

forturtaocharger

 

258

 

234

 

 

 

222

209

043

079

210

 

067

 

 

055

 

 

 

163

 

 

199

For charge air cooler

 

 

 

 

see plate 51201

 

080

 

 

 

138

 

 

378

 

295

 

 

283

 

437

317

126

 

305

 

391

317

 

425

305

 

 

 

401

 

 

96 51 - ESOS

51203-04H

Turbocharging Arrangement

page

2

(2)

6L23/30H-900RPM 7-8L23/30H-720/750/900 RPM

Item

No Qty.

018 1/E

031 16/E

043 1/E

055 5/E

067 5/E

079 6/E

080 1/E

092 1/E

102 14/E

114 1/E

126 18/E

138 1/E

151 1/E

163 1/E

175 4/E

187 4/E

199 1/E

2091/C

2101/C

2224/C

2341/C

2461/E

25816/E

271 1/E

283 2/E

295 2/E

305 2/E

 

 

Item

 

Designation

 

No

Qty.

Gas outlet

 

317

2/E

Screw

 

329

1/E

Bracket for

 

330

1/E

turbocrtarger

 

 

 

Screw

 

342

1/E

 

 

 

Spring lock

 

354

16/E

 

366

 

Screw

 

16/E

 

378

 

Inlet bend

 

 

 

 

 

Gasket

 

391

4/E

Screw

 

401

8/E

Shield

 

413

2'E

Screw

 

425

2/E

Cooler box

for

437

4/E

charge air Compensator Flange Washer Screw Sealing ring Inlet pipe Gasket Screw Sealing ring Gasket

Nut

Plugscrew

Plug screw

Packing ring

Plugscrew

Designation

Packing ring Rug screw Packing ring Packing ring

Nut

Screw

Packing

silicone paste

Nut

Screw

Support

Support

Screw

Whenordering spam parts, see also page 500.50.

= Only available as part of a spare parts kit. Qty/E = Qty./Engine

Qty/C = Qty./Cytimter

Qty = Qty/Individual

Plate

Page 1 (2)

Steam Trap

51208-01H

 

 

L23/30H

V28/32S

015

052

027

064

039

040

076

08028-0D/H5250/94.08.12

97.07 - ES0S

51208-01H

Steam Trap

 

 

L23/30H

V28/32S

Plate

Page 2 (2)

Item

 

 

 

 

Item

 

No.

Qty.

Designation

Benævnelse

 

No. Qty. Designation

Benævnelse

 

 

 

 

 

 

 

015

1/E

Steam trap,

Vandudlader,

 

 

 

 

 

complete

komplet

 

 

 

027

1/E

Packing

Pakning

 

 

 

039

1/E

Clip

Klemme

 

 

 

040

1/E

House, bottom

Hus, bund

 

 

 

052

1/E

House, top

Hus, top

 

 

 

064

1/E

Swimmer

Svømmer

 

 

 

076

1/E

Valve

Ventil

 

 

 

08028-0D/H5250/94.08.12

When ordering spare parts, see also page 600.50.

* = Only available as part of a spare parts kit. Qty./E = Qty./Engine

Ved bestilling af reservedele, se også side 600.50.

*

=

Kun tilgængelig som en del af et reservedelssæt.

Qty./E

=

Qty./Motor

97.07 - ES0S

Index

Page1(1)

Description

Compressed Air System

513

Compressed Air.System....................................................................................................................

513.01(01H)

Working Card

 

Overhaul, Test and Inspection of Turbine Starter...............................................................

513-01.30.(01H)

Main Starting Valve..............................................................................................................

513-01.40.(01H)

Check of Compressed Air Piping System....................................................................................

513-01.90.(01H)

Plates

 

Turbine Starter....................................................................................................................

51309-01H

Main Starting Valve.................................................................................................................

51310-01H

Emergency Starting Valve......................................................................................................

51313-01H

Starting Valve.........................................................................................................................

51314-01H

Main Stop Valve...................................................................................................................

51315-01H

Air Strainer..............................................................................................................................................

51316-01H

Safety Valve........................................................................................................................................

..51319-01H

ON-OFF Valve for Jet System..............................................................................................

51320-01H

AirFilter..............................................................................................................................

.....51321-01H

PressureReductionValve........................................................................................................

51322-01H

Description

Compressed Air System

513.01

Page 1 (2)

Edition 05H

 

 

 

 

 

L23/30H

Fig 1 Diagram for compressed air system.

General

The compressed air system on the engine contains a starting system, starting control system and safety system. Further, the system supplies air to the jet system.

The compressed air is supplied from the starting air receivers (30 bar) through a reduction station, where from compressed air at 7-9 bar is supplied to the engine.

To avoid dirt particles in the internal system, a strainer is mounted in the inlet line to the engine.

Starting System

The engine is started by means of a built-on air starter, which is a turbine motor with gear box, safety clutch and drive shaft with pinion. Further, there is a main starting valve.

Control System

The air starter is activated electrically with a pneumatic 3/2 way solenoid valve. The valve can be activated manually from the starting box on the engine, and it can be arranged for remote control, manual or automatic.

For remote activation, the starting spool is connected so that every starting signal to the starting spool goes through the safe start function, which is connected to the converter for engine RPM.

Further, the system is equipped with an emergency starting valve which makes it possible to activate the air starter manually in case of a power failure.

00.11 - ES0

513.01

Compressed Air System

Description

Edition 05H

Page 2 (2)

 

 

 

 

 

L23/30H

Safety System

As standard the engine is equipped with a pneumatically/mechanically overspeed device, which starts to operate if the maximum permissible RPM is exceeded. This device is fitted to the end cover of the engine driven lubricating pump and is driven from the pump through a resilient coupling.

Press down

Emergency

ß

start valve

 

Fig 2 Emergency start valve.

When the maximum permissible RPM is exceeded, the overspeed device will activate a pneumatically controlled lambda controller, which will bring the fuel index to zero and stop the engine.

Emergency Starting Valve

The emergency starting valve is activated by means of a screw-driver or similar as illustrated in fig 2.

Pneumatic Start Sequence

When the starting valve is opened, air will be supplied to the drive shaft housing of the air starter.

The air supply will - by activating a piston - bring the drive pinion into engagement with the gear rim on the engine fly wheel.

When the pinion is fully engaged, the pilot air will flow to, and open the main starting valve, whereby air will be led to the air starter, which will start to turn the engine.

When the RPM exceeds approx. 140, at which firing has taken place, the starting valve is closed whereby the air starter is disengaged.

00.11 - ES0

Working Card

Air Filter

513-01.21

Page 1 (2)

Edition 01

 

 

 

 

 

08028-0D/H5250/94.08.12

General

Safety precautions

Special tools

 

 

 

Stopped engine

Plate no

Item no

Note

 

 

Shut-off starting air

 

 

 

 

Shut-off cooling water

 

 

 

 

Shut-off fuel oil

 

 

 

 

Shut-off nozzle cooling oil

 

 

 

 

Stopped lub. oil circul.

 

 

 

 

Press Blocking - Reset

 

 

 

 

 

 

 

Description

Hand tools

 

 

Cleaning and/or maintenance of air filter.

 

 

 

Starting position

Related procedure

Manpower

 

 

Replacement and wearing parts

Working time

:

hours

Plate no

Item no

Qty/

Capacity

:

man

 

 

 

Data

 

 

 

 

 

Data for pressure and tolerance (Page 500.35)

 

 

 

Data for torque moment

(Page 500.40)

 

 

 

Declaration of weight

(Page 500.45)

 

 

 

02.46 - ES0

513-01.21

 

Air Filter

 

Working Card

Edition 01

 

 

Page 2 (2)

 

 

 

 

 

 

 

 

 

General

 

 

 

Cleaning Air Filter

To replace filter element

1) Depressurize unit.

7)

Depressurize unit.

2)Remove bowl and bowl guard assembly by turning counter-clockwise.

3)Inspect bowl for damage seals and replace, if nessesary.

4)If bowl becomes dirty clean it by wiping the bowl with a soft dry cloth or mild detergent.

5)Before returning to service, insure that all seals have been reinstalled or replaced.

6)Reinstall bowl and bowl guard assembly and rotate bowl guard clockwise to securely lock in place. Align arrow on bowl guard with arrow on filter body.

8)Remove bowl and bowl assembly by turning counter-clockwise.

9)Unscrew baffle by turning counter-clockwise.

10)Remove filter element and discard.

11)Install new filter element and reassemble in reverse order.

12)Before returning to service, insure that all seals have been reinstalled or replaced.

13)Reinstall bowl and bowl guard assembly and rotate bowl guard clockwise to securely lock in place. Align arrow on bowl guard with arrow on filter body.

08028-0D/H5250/94.08.12

Fig 1 Air Filter

02.46 - ES0

Working Card

Overhaul, Test and Inspection of Turbine Starter

513-01.30

Page 1 (9)

Edition 01H

 

 

 

 

 

 

 

L23/30H

08028-0D/H5250/94.08.12

Safety precautions:

Stopped engine

Shut-off starting air

Shut-off cooling water

Shut-off fuel oil

Shut-off cooling oil

Stopped lub. oil circul.

Description:

Disassembly, overhaul and assembly of the air starter.

Starting position:

All connections to the air starter have been removed, and air starter is removed.

Related procedure:

Manpower:

 

 

 

Working time

:

4

hours

Capacity

:

1

man

Data:

 

 

 

Data for pressure and tolerance

(Page 500.35)

Data for torque moment

(Page 500.40)

Declaration of weight

(Page 500.45)

Special tools:

 

 

Plate no

Item no

Note

52006

261

20 - 120 Nm.

Hand tools:

Allen key, 4 mm.

Allen key (long), 8 mm.

Screwdriver.

Big screwdriver.

Chisel.

Retaining ring pliers.

Plastic hammer.

Lubricating oil.

Copaslip or similar.

Sleeve.

Bearing puller.

Impact Wrench

Bearing pressing tool.

Replacement and wearing parts:

Plate no

Item no

Qty/

See plate 51309.

03.47 - ES0-G