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The direct materials budget

Having computed the level of production, we must prepare the direct materials budget in order to know how much material will be required and how much of it must be purchased to meet production requirements. The purchase will depend on both expected usage of materials and inventory levels.

We assume that the ending inventory in each quarter is 10 % of next quarter's production needs and that ending materials inventory for the fourth quarter is 250 units. In order to quantify the number of units to be produced and the cost in monetary units, we assume that 3 kg. of materials are needed per unit of product at a cost of 2,000 UAH per kg.

SCHEDULE 3

ALFA Company - 2010 Direct materials budget

Quarter

1

2

3

4

TOTAL

Units to be produced material needs per unit (kg)

790

x3

720

x3

890

x3

820

x3

3,220

x3

Total needs Desired ending inventory of materials

2,370

216

2,160

267

2,670

246

2,460

250

9,660

250

Total production needs Less: beginning inventory

2,586 237

2,427 216

2,916 267

2,710 246

9,910 237

Material to be purchased Purchase cost

2,349 x2

2,211 x2

2,649 x2

2,464 x2

9,673 x2

Purchase cost

4,698

4,422

5,298

4,928

19,346

Assuming that 50% of each quarter's purchases are paid in the quarter, with the remainder being paid in the following quarter, we can calculate the schedule of expected cash disbursements for direct materials purchases.

SCHEDULE 3

ALFA Company - Schedule of expected cash disbursements

Quarter

1

2

3

4

TOTAL

Accounts payable at the beginning of year

2,200

2,200

1st qtr purchases

2,349

2,349

4,698

2d qtr purchases

2,211

2,211

4,422

3d qtr purchases

2,649

2,649

5,298

4th qtr purchases

2,464

2,464

Total disbursements

4,549

4,560

4,860

5,113

19,082

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