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102

ENGINEÐ4A±FE ENGINE

 

 

8. Diagnosis

The diagnostic system in the 4A±FE engine for the new Celica monitors fourteen conditions in the chart below. The purpose of this system is the same as the 4A±FE engine for '89 model AE95 series, but diagnostic items have been changed to match the 4A±FE engine for the new Celica.

Diagnostic Items

Code

Item

Diagnosis

Trouble Area

ªCHECK

ENGINEº

No.

 

 

 

Lamp

 

 

 

 

 

 

 

Distributor circuit

 

 

12

RPM Signal

No ªNeº signal to ECU within 2

Distributor

ON

seconds after the engine is cranked.

Starter signal circuit

 

 

 

 

 

 

 

ECU

 

 

 

 

 

 

 

 

 

 

No ªNeº signal to ECU when the

Distributor circuit

 

 

13

RPM Signal

Distributor

ON

engine speed is above 1000 rpm.

 

 

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No ªIGfº signal to ECU 4 times in

Igniter circuit

 

 

14

Ignition Signal

Igniter

ON

succession.

 

 

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

During air±fuel ratio feedback

 

 

 

 

 

correction, voltage output from the

Oxygen sensor circuit

 

 

21

Oxygen Sensor

oxygen sensor does not exceed a set

ON

Signal

value on the lean side and the rich

Oxygen sensor

 

 

 

 

 

side continuously for a certain

 

 

 

 

 

period.

 

 

 

 

 

 

 

 

 

 

Water Temp.

Open or short circuit in water temp.

Water temp. sensor circuit

 

 

22

Water temp. sensor

ON

 

Sensor Signal

sensor signal (THW).

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intake Air

Open or short circuit in intake air

Intake air temp. sensor circuit

 

 

24

Temp. Sensor

Intake air temp. sensor

ON*

temp. sensor signal (THA).

 

Signal

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Injector circuit

 

 

 

 

 

Injector

 

 

 

Air±fuel Ratio

1)* When air±fuel ratio feedback

Fuel line pressure

 

 

25

correction value or adaptive control

Oxygen sensor circuit

 

ON*

Lean

 

 

Malfunction

value continues at the upper (lean)

Oxygen sensor

 

 

 

 

or lower (rich) limit for a certain

Manifold pressure sensor

 

 

 

 

period of time or adaptive control

Water temp. sensor

 

 

 

 

value is not renewed for a certain

ECU

 

 

 

 

period of time.

 

 

 

 

 

Injector circuit

ON

 

 

 

 

Injector

 

 

 

2)* When marked variation is

 

 

 

 

detected in engine revolutions for

Fuel line pressure

 

 

 

Air±fuel Ratio

each cylinder during idle switch on

Oxygen sensor circuit

 

 

 

and feedback condition.

Oxygen sensor

 

 

26

Rich

 

ON*

Cold start injector circuit

 

 

Malfunction

3)Open or short circuit in oxygen

 

 

 

Cold start injector

 

 

 

 

 

 

 

 

sensor signal (Ox).

Manifold pressure sensor

 

 

 

 

 

Water temp. sensor

 

 

 

 

 

ECU

 

 

 

 

 

 

 

 

*: Applicable only to California specification vehicles.

 

 

 

ENGINEÐ4A±FE ENGINE

103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

Item

Diagnosis

Trouble Area

ªCHECK

 

 

ENGINEº

 

 

No.

 

 

 

 

 

Lamp

 

 

 

 

 

 

 

 

 

 

 

Manifold pressure sensor

 

 

 

31

Manifold

Open or short circuit in manifold

circuit

ON

 

 

Pressure Sensor

pressure sensor signal (PIM).

Manifold pressure sensor

 

 

 

 

 

 

 

Signal

 

ECU

 

 

 

 

 

 

 

 

 

 

 

Throttle

The ªIDLº and ªPSWº signals are

Throttle position sensor circuit

 

 

 

41

Position Sensor

output simultaneously for several

Throttle position sensor

ON*

 

 

 

Signal

seconds.

ECU

 

 

 

 

 

 

 

 

 

 

 

Vehicle Speed

Open or short circuit in vehicle

Vehicle speed sensor circuit

 

 

 

42

Vehicle speed sensor

OFF

 

 

Sensor Signal

speed sensor signal.

 

 

 

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No ªSTAº signal to ECU until

Starter signal circuit

 

 

 

 

 

Ignition switch, main relay

 

 

 

43

Starter Signal

engine speed reaches 800 rpm with

OFF

 

 

circuit

 

 

 

 

vehicle not moving.

 

 

 

 

 

ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EGR gas temp. below a

EGR system components

 

 

 

 

 

predetermined level during EGR

 

 

 

 

EGR System

EGR gas temp. sensor circuit

 

 

 

71*

operation.

ON

 

 

Malfunction

EGR gas temp. sensor

 

 

 

Open circuit in EGR gas temp.

 

 

 

 

 

ECU

 

 

 

 

 

sensor signal (THG).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A/C amplifier

 

 

 

 

 

 

A/C switch circuit

 

 

 

 

Switch

No ªIDLº signal or No ªNSWº

Neutral start switch circuit

 

 

 

 

Neutral start switch

 

 

 

 

signal or ªA/Cº signal to ECU, with

 

 

 

51

Condition

OFF

 

 

the check terminals T and E1

Accelerator pedal and cable

 

 

 

Signal

 

 

 

 

connected.

Throttle position sensor circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Throttle position sensor

 

 

 

 

 

 

ECU

 

 

 

 

 

 

 

 

 

*: Applicable only to California specification vehicles.

 

 

 

NOTE: If two or more malfunctions are present at the same time, the lowest±numbered diagnostic code will be displayed first.

All detected diagnostic codes, except 51, will be retained in memory by the ECU from the time of detection until cancelled out.

Once the malfunction is corrected, the ªCHECK ENGINEº warning lamp will go out but the diagnostic code(s) will remain stored in the ECU memory (except for code 51).

After the malfunction is corrected, the diagnostic code is cleared by removing the EFI fuse for more than 10 seconds with the ignition switch off.

104

ENGINEÐ4A±FE ENGINE

 

 

EMISSION CONTROL SYSTEM

1.System Purpose

System

Abbreviation

Purpose

 

 

 

Positive crankcase ventilation

PCV

Reduces blow±by gas (HC)

Evaporative emission control

EVAP

Reduces evaporative HC

Exhaust gas recirculation

EGR

Reduces NOx

Three±way catalyst

TWC

Reduces HC, CO and NOx

Electronic fuel injection

EFI

Regulates all engine conditions for reduction

 

 

of exhaust emission

 

 

 

2. Component Layout and Schematic Drawing

*: Applicable only to California specification vehicles.