- •Глава 1. Ручная дуговая сварка стальных конструкций
- •Глава 1а. Ручная дуговая сварка арматуры и закладных изделий
- •Глава 2. Автоматическая и механизированная дуговая сварка под флюсом
- •Глава 3. Механизированная дуговая сварка порошковой проволокой
- •Глава 4. Механизированная дуговая сварка в углекислом газе
- •Глава 5. Газовая резка
- •Вводная часть
- •Глава 1. Ручная дуговая сварка стальных конструкций Техническая часть
- •§ Е22-1-1. Односторонняя сварка стыковых соединений без скоса кромок(òèï øâà ñ2) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-2. Односторонняя сварка стыковых соединений со скосом кромок и углом разделки 50° (тип шва с17) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-3. Односторонняя сварка стыковых соединений с углом скоса одной кромки° (òèï øâà ñ8) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-4. Двусторонняя сварка стыковых соединений с двумя симметричнымискосами кромок и углом разделки 50° (тип шва с25) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-5. Двусторонняя сварка стыковых соединений с двумя симметричнымискосами одной кромки и углом разделки 45° (тип шва с15) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-6. Односторонняя сварка тавровых, угловых и нахлесточных соединенийбез скоса кромок (типы швов ti, у4, hi) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-7. Односторонняя сварка тавровых соединений с углом скоса одной кромки° (òèï øâà ò6) Состав звена
- •Нормы времени и расценки на 10 м шва
- •Е22-1-8. Двусторонняя сварка тавровых соединений с двумя симметричнымискосами одной кромки и углом разделки 45° (тип шва т9) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-9. Подварка корня шва стыковых соединений (тип шва с7) Состав звена
- •Нормы времени и расценки на 10 м шва
- •Глава 1а. Ручная дуговая сварка арматуры и закладных изделий железобетонных конструкций
- •Техническая часть
- •§ Е22-1-9а. Сварка стыковых соединении на стальной скобе-накладке (тип сварного соединения с19) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22.1.9б. Сварка стыковых соединений без формирующих элементов (тип сварного соединения с20) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9в. Сварка стыковых соединений с накладками из стержней (тип сварного соединения с21) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9г. Сварка стыков соединении с удлиненными накладками из стержней(тип сварного соединения с22) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9д. Сварка стыковых соединений без дополнительных технологическихэлементов (тип сварного соединения с23) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9е. Сварка нахлесточных соединении (тип сварного соединения н1) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9ж. Сварка тавровых соединений в выштампованное отверстие (тип сварного соединения т9) Состав звена
- •Нормы времени и расценки на 10 соединений
- •§ Е22-1-9з. Сварка тавровых соединений в раззенкованное отверстие (типсварного соединения т12) Состав звена
- •Нормы времени и расценки на 10 соединений
- •Глава 2. Автоматическая и механизированная дуговая сварка под флюсом Техническая часть
- •А. Автоматическая сварка
- •Б. Механизированная сварка
- •§ Е22-1-10. Автоматическая двусторонняя сварка стыковых соединений без скосакромок, на весу (тип шва с7) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-11. Автоматическая двусторонняя сварка стыковых соединений без скосакромок, на флюсовой подушке (тип шва с29) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-12. Автоматическая односторонняя сварка стыковых соединений без скосакромок, на флюсовой подушке (тип шва с4) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-13. Автоматическая односторонняя сварка стыковых соединений без скосакромок, на остающейся подкладке (тип шва с5) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-14. Автоматическая двусторонняя сварка стыковых соединений со скосомкромок и углом разделки 60°, на весу (тип шва с21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-15. Автоматическая односторонняя сварка стыковых соединений со скосомкромок и углом разделки 50°, на остающейся подкладке (тип шва с19) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-16. Автоматическая двусторонняя сварка стыковых соединений со скосомкромок и углом разделки 60°, с предварительной подваркой корня шва(òèï øâà ñ21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-17. Автоматическая двусторонняя сварка стыковых соединений с двумясимметричными скосами кромок и углом разделки 60°, на флюсовой подушке(òèï øâà ñ38) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-18. Автоматическая односторонняя сварка тавровых, угловых инахлесточных соединений без скоса кромок, на весу (типы швов ti, у5, hi) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-19. Механизированная односторонняя сварка стыковых соединений безскоса кромок, на весу (тип шва с47) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-20. Механизированная двусторонняя сварка стыковых соединений безскоса кромок, на весу (тип шва с7) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-21. Механизированная двусторонняя сварка стыковых соединений соскосом кромок и углом разделки 60°, на весу (тип шва с21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-22. Механизированная двусторонняя сварка стыковых соединений с двумясимметричными скосами кромок и углом разделки 60°, на весу (тип шва с25) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-23. Механизированная односторонняя сварка тавровых, угловых инахлесточных соединений без скоса кромок, на весу (типы швов ti, у5, hi) Состав звена
- •Нормы времени и расценки на 10 м шва
- •Глава 3. Механизированная дуговая сварка порошковой проволокой Техническая часть
- •§ Е22-1-24. Односторонняя сварка стыковых соединений со скосом кромок и угломразделки 50° (тип шва с 17) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-25. Двусторонняя сварка стыковых соединений со скосом кромок и угломразделки 50° (тип шва с21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-26. Двусторонняя сварка стыковых соединений с симметричным скосомкромок и углом разделки 50° (тип шва с25) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-27. Односторонняя сварка тавровых, угловых и нахлесточных соединенийбез скоса кромок (типы швов ti, у4, hi) Состав звена
- •Нормы времени и расценки на 10 м шва
- •Глава 4. Механизированная дуговая сварка в углекислом газе Техническая часть
- •§ Е22-1-28. Односторонняя сварка стыковых соединений без скоса кромок(òèï øâà ñ2) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-29. Двусторонняя сварка стыковых соединений без скоса кромок(òèï øâà ñ7) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-30. Односторонняя сварка стыковых соединений со скосом кромок и угломразделки 40° (тип шва с17) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-31. Двусторонняя сварка стыковых соединений со скосом кромок и угломразделки 40° (тип шва с21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-32. Односторонняя сварка тавровых, угловых и нахлесточных соединенийбез скоса кромок (типы швов ti, у4, hi) Состав звена
- •Нормы времени и расценки на 10 м шва
- •§ Е22-1-33. Подварка корня шва стыковых соединений без удаления корня шва(òèï øâà ñ21) Состав звена
- •Нормы времени и расценки на 10 м шва
- •Глава 5. Газовая резка Техническая часть
- •§ Е22-1-34. Сталь листовая Состав звена
- •Нормы времени и расценки на 10 м реза
- •§ Е22-1-35. Сталь угловая Состав звена
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-36. Балки двутавровые Состав звена
- •Нормы времени и расценки на 10 перерезов
- •Балочные профили (б1)
- •Нормы времени и расценки на 10 перерезов
- •Балочные профили (б2)
- •Нормы времени и расценки на 10 перерезов
- •Колонные профили легкие (л, л1, л2)
- •Нормы времени и расценки на 10 перерезов
- •Колонные профили тяжелые (т, т1, т2)
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-37. Балки двутавровые широкополочные Балочные профили (б) Состав звена
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-38. Сталь квадратная Состав звена
- •Нормы времени и расценки на 10 м перерезов
- •§ Е22-1-39. Швеллеры Состав звена
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-40. Сталь круглая
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-41. Рельсы железнодорожные и крановые Состав звена
- •Нормы времени и расценки на 10 перерезов
- •§ Е22-1-42. Фиксаторы, скобы, косынки и другие монтажные приспособления Состав звена
- •Нормы времени и расценки на 10 шт.
- •§ Е22-1-43. Головки заклепок, болтов и т.П. Состав звена
- •Нормы времени и расценки на 10 шт.
- •§ Е22-1-44. Механизированная резка листовой стали Состав звена
- •Нормы времени и расценки на 10 м реза
Глава 1. Ручная дуговая сварка стальных конструкций Техническая часть
1. Н.вр. и Расц. данной главы предназначаются для сварных швов,выполняемых по ГОСТ 5264-80.
2. Для ручной дуговой сварки предусмотрен следующий состав работы:
Изменениями и дополнениями, утвержденными постановлением Госстроя СССР и Госкомтруда СССР от 18 декабря 1990 г. N 109/452, в состав работы технической части главы 1 настоящего сборника внесены изменения
См. текст состава работы в предыдущей редакции
1. Включение и выключение сварочных машин и агрегатов. 2. Установка силы сварочного тока. 3. Очистка кромок (стыков) перед сваркой от ржавчины и грязи стальной щеткой. 4. Сварка швов. 5. Очистка от шлака промежуточных и последнего слоя шва. 6. Осмотр и измерение шва.
3. Нормами предусмотрено применение следующих марок электродов: ОЗС-4; ОЗС-21; ВСФ-75У; ОЗС-18; УОНИ-13/85; ОЗС-17Н; АНО-11; ВСФ-65У; АНП-2; НИАТ-3М; АНО-14. При применении электродов других марок Н.вр. и Расц. умножать на коэффициенты, приведенные в табл.1.
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"Ручная дуговая сварка".
Таблица 1
┌───────────────────────────────────┬───────────────────┬─────┐
│ Марки электродов │Коэффициент к Н.вр.│ N │
│ │ и Расц. │ │
├───────────────────────────────────┼───────────────────┼─────┤
│АНО-5 │ 0,7 (ТЧ-1) │ 1 │
├───────────────────────────────────┼───────────────────┼─────┤
│СМ-11; ДСК-50; ОЗС-22Р │ 0,8 (ТЧ-2) │ 2 │
├───────────────────────────────────┼───────────────────┼─────┤
│СК2-50; ОЗС-6 │ 0,85 (ТЧ-3) │ 3 │
├───────────────────────────────────┼───────────────────┼─────┤
│АНО-6; УОНИ-13/55У; ВСФ-85; ВН-48 │ 0,9 (ТЧ-4) │ 4 │
├───────────────────────────────────┼───────────────────┼─────┤
│АНО-4 │ 0,95 (ТЧ-5) │ 5 │
├───────────────────────────────────┼───────────────────┼─────┤
│ОЗС-25; УОНИ-13/65; ОЗС-24; ТМУ-21У│ 1,1 (ТЧ-6) │ 6 │
├───────────────────────────────────┼───────────────────┼─────┤
│ОУНИ-13/55К │ 1,15 (ТЧ-7) │ 7 │
├───────────────────────────────────┼───────────────────┼─────┤
│МР-3 │ 1,2 (ТЧ-8) │ 8 │
├───────────────────────────────────┼───────────────────┼─────┤
│ОЗС-12 │ 1,25 (ТЧ-9) │ 9 │
├───────────────────────────────────┼───────────────────┼─────┤
│УОНИ-13/55 │ 1,3 (ТЧ-10) │ 10 │
├───────────────────────────────────┼───────────────────┼─────┤
│УОНИ-13/45; ОЗШ-1 │ 1,4 (ТЧ-11) │ 11 │
└───────────────────────────────────┴───────────────────┴─────┘
Нормами предусмотрено применение электродов, диаметр которых соответствует толщине свариваемого металла и форме разделки кромок.
Диаметр электродов в зависимости от этих параметров устанавливается техническими условиями на сварку.
4. При односторонней сварке подварка корня шва не учтена и нормируется по параграфу Е22-1-9.
5. Тарификацию работ производить в соответствии с данными, приведенными в табл.2.
Таблица 2
┌─────┬───────────────────────────────────────────────────────────────────────────────────┬────────────┐
│ N │ Характеристика и примеры работ │Разряд работ│
│ п/п │ │ │
├─────┼───────────────────────────────────────────────────────────────────────────────────┼────────────┤
│ │ Сварка во всех пространственных положениях сварного шва, кроме потолочного │ │
│ │ │ │
│ 1 │Кожухи в сборе, котлы обогрева │ │
│ │ │ │
│ 2 │Стойки, бункерные решетки, переходные площадки, лестницы, перила ограждений,│ 3 │
│ │настилы, обшивка котлов │ │
│ │ │ │
│ 3 │Трубы дымовые высотой до 30 м и вентиляционные из листовой стали │ │
├─────┼───────────────────────────────────────────────────────────────────────────────────┼────────────┤
│ 4 │Сварка металлоконструкций, указанных в примерах работ 3 разр. при потолочном│ │
│ │положении шва │ │
│ │ │ │
│ │ Сварка средней сложности деталей аппаратов, узлов и конструкций во всех │ │
│ │ пространственных положениях сварного шва │ │
│ │ │ │
│ 5 │Аппараты, сосуды, емкости, работающие без давления │ │
│ │ │ │
│ 6 │Каркасы промышленных печей и котлов │ │
│ │ │ │
│ 7 │Крепления и опоры для трубопроводов │ 4 │
│ │ │ │
│ 8 │Мачты, вышки буровые - сварка в заготовительных цехах │ │
│ │ │ │
│ 9 │Плиты фундаментные │ │
│ │ │ │
│ 10 │Пылегазовоздухопроводы, узлы топливоподачи и электрофильтров │ │
│ │ │ │
│ 11 │Резервуары и газгольдеры объемом менее 1000 м3 │ │
│ │ │ │
│ 12 │Фахверки, связи, фонари, прогоны, монорельсы │ │
│ │ │ │
│ │ Сварка сложных ответственных аппаратов, узлов и конструкций во всех │ │
│ │ пространственных положениях сварного шва │ │
│ │ │ │
│ 13 │Аппараты и сосуды, работающие под давлением │ │
├─────┼───────────────────────────────────────────────────────────────────────────────────┼────────────┤
│ 14 │Балки пролетные мостовых кранов грузоподъемностью менее 30 т │ │
│ │ │ │
│ 15 │Блоки строительных и технологических конструкций из листового металла:│ │
│ │воздухонагреватели, скрубберы, кожухи и газоходы доменных печей, сепараторы,│ │
│ │реакторы │ │
│ │ │ │
│ 16 │Кессоны мартеновских печей, работающих на высоких температурах │ │
│ │ │ │
│ 17 │Колонны, бункера, стропильные и подстропильные фермы, балки, эстакады │ 5 │
│ │ │ │
│ 18 │Конструкции радиомачт, телебашен и опор ЛЭП - сварка в заготовительных цехах │ │
│ │ │ │
│ 19 │Мачты, вышки буровые и эксплуатационные - сварка на монтаже │ │
│ │ │ │
│ 20 │Резервуары и газгольдеры объемом от 1000 до 5000 м3- сварка на монтаже │ │
│ │ │ │
│ 21 │Резервуары и газгольдеры объемом 5000 м3 и свыше - сварка в заготовительных цехах │ │
├─────┼───────────────────────────────────────────────────────────────────────────────────┼────────────┤
│ │ Сварка особо сложных ответственных аппаратов, узлов и конструкций во всех │ │
│ │ пространственных положениях сварного шва │ │
│ │ │ │
│ 22 │Балки рабочих площадок мартеновских цехов, балки подкрановые под краны тяжелых│ │
│ │режимов работы │ │
│ │ │ │
│ 23 │Балки пролетные мостовых кранов грузоподъемностью 30 т и свыше │ 6 │
│ │ │ │
│ 24 │Емкости, колпаки, сферы вакуумные и криогенные │ │
│ │ │ │
│ 25 │Емкости и покрытия сферические и каплевидные │ │
│ │ │ │
│ 26 │Колонны синтеза аммиака │ │
│ │ │ │
│ 27 │Резервуары и газгольдеры объемом св. 5000 м3 - сварка на монтаже │ │
│ │ │ │
│ 28 │Строения пролетных металлических и железобетонных мостов │ │
└─────┴───────────────────────────────────────────────────────────────────────────────────┴────────────┘