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This can be used to develop pharmaceutical formulation and to acquire the required knowledge to understand how to correlate controllable (independent) variables and performance or quality (dependent) variables
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The optimization technique can give the knowledge about efficient utilization of resources.
This helps to acquire a mathematical model to characterize and optimize a formulation process.
Optimization technique is a useful support to validate a manufacturing process.
Optimization studies can provide the most useful information with least number of experiments.
By applying optimization technique, it is possible to prepare cost effective dosage form of high dose dosage form (tablets) having poor compressibility such as acetaminophen tablets.
By applying optimization technique, it is possible to assess some physical properties such as release characteristics, hardness, and friability of tablet dosage form.
By applying optimization technique, it is possible to characterize the swelling and erosion properties of swellable and erodible hydrophilic polymers used in pharmaceutical formulations.
Optimization technique provides both depth of understanding and ability to investigate and defend the ranges of processing and formulation factors.
Optimization technique helps to select appropriate excipients and manufacturing method.
Optimization technique helps to quantitate a product that has been qualitatively determined.
To prepare tablets of high dose and poorly compressible drugs, wet granulation method has been used. Wet granulation method has various advantages also. It improves flowability and does not allow segregation. By increasing granule size and cohesion
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, the compression
characteristics can be improved.
For example, acetaminophen tablet contains high dose of the drug and thus, the size of the tablet is relatively large. The drug, acetaminophen has poor compressibility; hence, the amount of excipient (MCC) to be added to get desired compactibility needs to be judicially controlled. In wet granulation method, there are various process and formulation variables which can influence the physical properties of the granules and the final characteristics of the finished tablets
51
. Thus, with increased number of independent variables, more numbers
of experiments are to be conducted to evaluate the effect of different levels of each variable.
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Some physicochemical properties and few pharmacokinetic data related to traditional, so total dosage form have been observed
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References
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Schwartz, JB.; J. Soc. Cosmet. Chem., 32, 287, 1981.
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Buck, JR., Peck, GE., and Banker, GS.; Drug Dev. Commun.; 1, 89, 1975
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(b)
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Exercises
Multiple Choice Questions Carrying 01 Mark
Which of the following statements is correct?
’Trial and error method’ is not primarily costly and inefficient; accurate extrapolations are not found.
’Trial and error method’ is economic and efficient; accurate extrapolations are also found.
’Trial and error method’ is primarily costly and inefficient; accurate extrapolations are not found.
’Trial and error method’ is not primarily costly and efficient; accurate extrapolations are not found.
Various experimental designs of optimization are selected on the basis of
The number of factors, their levels, possible interactions and order of the model.
The number of factors, their levels, not on the possible interactions and order of the model.
The type of factors, their levels, and possible interactions.
The number of factors, possible interactions and not on the order of the model.
In general, during optimization which two types of optimization problem are encountered
Parametric and non-Parametric
Constrained, and Unconstrained
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(d)
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Individual and Coordinated
Elaborative and Precise
Which of the following statements is correct?
The model before completion should be examined to see whether response surface based on statistical tests have been adequately described or not.
The model during performance should be examined to see whether response surface based on statistical tests have been adequately described or not.
Before using the model, it should be examined to see whether response surface based on statistical tests have been adequately described or not.
The model after completion should be examined to see whether response surface based on statistical tests have been adequately described or not.
Suitable formation of tablets would be made possible by setting the lubrication in the formulation at
0.25 – 1.0%
0.1 – 0.25%
1.0 – 10.0%
0.1 – 7%
The QbD approach is applied to develop a suitable analytical method
To attain regulatory flexibility, to reduce the out-of-specification results, not to achieve a high degree of robustness and a cost effective analytical method
To attain regulatory flexibility, to reduce the out-of-specification results, to achieve a high degree of robustness and a cost effective analytical method
To attain regulatory flexibility, to increase the out-of-specification results, to achieve a high degree of robustness and a cost effective analytical method
To attain regulatory rigidity, to reduce out-of-specification results, to achieve a high degree of robustness and a cost effective analytical method
The objectives of QbD in pharmaceutical product manufacturing are
Getting the meaningful product quality specifications, process capability and decrease variability
Increasing the process capability and decrease variability, to improve the cause­effect analysis and regulatory flexibility
All of the above
None of the above
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Which of the following statements is correct?
Analytical Target Profile (ATP) is established to ensure safety of the consumers of the product being manufactured.
Analytical Target Profile (ATP) is established to ensure efficacy of the products being manufactured and marketed.
Analytical Target Profile (ATP) is established to ensure safety and efficacy of the method being used for the analysis.
Analytical Target Profile (ATP) is established to ensure safety and efficacy of the product being manufactured.
Systematic (bias) variabilities are
Precision, limit of detection, and limit of quantification
Accuracy, specificity, and linearity
Precision, accuracy, and limit of quantification
Precision, accuracy, limit of detection, and limit of quantification
A systematic process of organizing knowledge information to support decision is called
Identification of risk
Risk analysis
Risk assessment
Quantitative risk analysis
While carrying out the quantitative risk assessment, the FMEA method provides a risk priority number, RPN which is expressed as
RPN = R×P×N = Risk × Product × Number of recalls in a year
RPN = R×P×D = Risk × Product × probability of Detection
RPN = P×S×D = Product × Safety × Detection probability
RPN = P×S×D = Probability × Severity × Detection likely hood
Which of the following aspects should be considered for selection of best experimental design?
Defined objective, number of input factors, statistical validity, interactions and effectiveness of each design.
Specifically defined objective, number of output factors, statistical validity and interactions.
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(b)
(c)
(d)
Specifically defined objective, number of output responses, statistical validity and interactions.
Specifically defined objective, number of output factors, validity and interactions.
The experimental design used for optimization purpose is
Central composite design
Plackett-Burman design
Fractionate factorial design
Two-level full factorial design
Which of the following statements is correct?
The principal concept of ANOVA is to construct the level of input factors with the variability due to residual error.
The principal concept of ANOVA is not to examine the level of input factors with the variability due to residual error.
The principal concept of ANOVA is to compare by varying the level of input factors with the variability due to residual error.
The principal concept of ANOVA is to compare the level of output factors with the variability due to residual error.
Under what circumstances the result of a factorial design can be considered synergistic?
If the effect is less and both the factors are at their high levels, the result is called synergistic with respect to the two factors.
If the effect is more and both the factors are at their lowest levels, the result is called synergistic with respect to the two factors.
If the effect is not more and both the factors are at their lowest levels, the result is called synergistic with respect to the two factors.
If the effect is more and both the factors are at their high levels, the result is called synergistic with respect to the two factors.
The pharmaceutical product manufacturing and its analytical method can be improved continuously through
Increase of product variability
Improvement of analytical performance
Reduction of process performance
All of the above
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(d)
Which one of the following is an advantage of the factorial design?
Factorial designs are not orthogonal; all estimated effects and interactions do not depend on the effects of other factors.
Factorial designs are orthogonal; all estimated effects and interactions do not depend on the effects of other factors.
Factorial designs are not orthogonal; all estimated effects and interactions depend on the effects of other factors.
Factorial designs are orthogonal; all estimated effects and interactions depend on the effects of other factors.
Which one of the following is an advantage of the factorial design?
If there is no interaction, factorial designs become most efficient in estimating main effects.
If there is interaction, factorial designs become most efficient in estimating main effects
If there is no interaction, factorial designs become most inefficient in estimating main effects
If there is interaction, factorial designs become most inefficient in estimating main effects
The optimization technique supported with statistically valid experimental design is an efficient and economical method for
Controlling dispatch of products.
Selection of appropriate transport system
Validation of a manufacturing process
Calibration of manufacturing method
Which of the following statements is correct?
Optimization technique does not provide both depth of understanding and ability to investigate and defend the ranges of processing and formulation factors.
Optimization technique does not help to select appropriate excipients and manufacturing method.
Optimization technique does not help to quantitate a product that has been qualitatively determined.
Optimization technique is a useful support to validate a manufacturing process.
Short Questions Carrying 3-5 Marks
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‘ The concept of optimization means to make as possible as perfect, effective, or functional.’ What are questions subsequently raised by the phrase, “as possible”?
What do you understand by design of experiment?
What is the Search method used for optimization of pharmaceutical formulation?
When studies on planning using statistical experimental designs are being done what are the steps to be followed?
Explain the objectives of pharmaceutical quality by design (QbD).
Explain the term, Risk assessment.
What are QbD and AQbD?
What are factor and levels?
What are the advantages of factorial design?
What are applications of optimization techniques in the development of pharmaceutical formulations?
Long Questions Carrying 7-9 Marks
What are five methods used for optimization of pharmaceutical formulations? Explain in short the Simples method of optimization.
What is meant by processing or analysis of data?
What is meant by response surface method? How can the variables be selected?
Explain briefly the Contour design.
Explain the terms, QTPP and ATP in the context of pharmaceutical manufacturing.
What are Critical Quality Attributes? How can they be identified?
What is meant by design of experiment? What are the steps involved in selection of experimental design?
Explain the term, design by experiment (DoE) and mention some of its applications in pharmacy.
Explain the term Interaction with respect to factorial design.
Explain the terms synergistic, antagonistic, and interaction in context of factorial design.
Answers
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c a b d a b c d b c d a a c d b b a c d
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