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Contents
12.4 Suppository Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
12.4.1 Suppository Base Considerations . . . . . . . . . . . . . . . . . . . 188
12.4.2 Oleaginous Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
12.4.3 Water-Soluble Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
12.4.4 Other Excipients Used in Suppository Dosage Forms . . . . 192
12.4.5 Particle Size and Particle Settling During
the Preparation of Suppositories . . . . . . . . . . . . . . . . . . . . 193
12.4.6 Drug Release from a Suppository Base
and Absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.4.7 Storage and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
12.5 Suppository Manufacture/Production . . . . . . . . . . . . . . . . . . . . . . 194
Further Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
13 Pulmonary Drug Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
13.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
13.2 Lung Anatomy and Physiology . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
13.3 Mechanisms of Particle Deposition . . . . . . . . . . . . . . . . . . . . . . . . 199
13.3.1 Particle Clearance and Dissolution . . . . . . . . . . . . . . . . . . 200
13.3.2 Inuence of Disease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
13.4 Nebulizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
13.4.1 Jet Nebulizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
13.4.2 Ultrasonic Nebulizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
13.4.3 Vibrating Mesh Nebulizers . . . . . . . . . . . . . . . . . . . . . . . . 203
13.4.4 Nebulizer Formulations . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
13.5 Pressurized Metered Dose Inhalers . . . . . . . . . . . . . . . . . . . . . . . . 204
13.5.1 Device Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
13.5.2 Formulation Considerations of pMDIs . . . . . . . . . . . . . . . 207
13.5.3 Propellants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
13.5.4 Other Excipients Used in pMDIs . . . . . . . . . . . . . . . . . . . . 208
13.6 Dry Powder Inhalers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
13.6.1 Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
13.6.2 Mechanisms of Aerosolization (Particle Fluidization
and Redispersion). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
13.6.3 Device Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
13.6.4 Device Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
13.7 Analytical Methods for Pulmonary Drug Delivery Systems . . . . . 212
Further Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
14 Nasal Drug Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
14.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
14.2 Barriers for Nasal Drug Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 216
14.3 Excipients Used in Nasal Formulations . . . . . . . . . . . . . . . . . . . . . 217
14.4 Methods and Devices for Nasal Administration . . . . . . . . . . . . . . 218
14.5 Nasal Device Performance Testing . . . . . . . . . . . . . . . . . . . . . . . . 219
Further Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Contents
15 Drug Product Design and Delivery of Biologics . . . . . . . . . . . . . . . . . . 221
15.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
15.2 Production of Biologics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
15.3 Formulation of Biologics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
15.4 Devices for Administration of Biological Products
and Performance Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
15.5 Characterization and Performance Testing of Biologics . . . . . . . . 228
15.6 Biosimilars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Futher Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
xi

About the Authors

Ashlee D. Brunaugh is an assistant professor at the University of Michigan
College of Pharmacy in the Department of Pharmaceutical Sciences. She is also the President/CEO of CloXero Therapeutics Inc and a scientic advisor for Via Therapeutics LLC. Dr. Brunaugh holds both a Pharm.D. and a Ph.D. degree in Pharmaceutical Sciences from the University of Texas at Austin. Upon completing her education, she worked as a senior scientist and later Director of Strategy and Operations at Via Therapeutics, a pharmaceutical start-up located in Austin, TX, focused on the bridging of novel drug delivery systems from the preclinical to clini­cal stages of development. In 2021, she joined the faculty at the University of Michigan. Dr. Brunaugh’s research is focused on the elucidation of the underlying mechanisms for respiratory disease progression to determine appropriate therapeu­tic targets and develop novel formulation and drug delivery approaches to improve patient outcomes. In addition to her research experience, Dr. Brunaugh is a regis­tered pharmacist and has experience practicing in hospital, community, and clinical trial settings. She has several years of experience in teaching pharmaceutical sci­ence courses at the undergraduate and graduate level, including the development and implementation of a ipped-classroom basic pharmaceutics course with Drs. Smyth and Williams at the University of Texas at Austin College of Pharmacy.
DanielMoraga-Espinoza is a pharmacist from Universidad de Valparaíso, Chile (2010), and completed a Ph.D. in Molecular Pharmaceutics and Drug Delivery (MPDD) at the University of Texas at Austin, USA (2018). Presently, Dr. Moraga­Espinoza holds the position of Assistant Professor at Universidad de Valparaíso, serves as an adjunct professor at the University of Texas at Austin, and works as an associate researcher at the Chilean Pharmacopeia Research Center. His primary research focus lies in the eld of drug delivery into the lungs and the nasal cavity through controlled release systems. He has published multiple research articles, reviews, book chapters, and patent applications. Additionally, he is member of the editorial boards of the scientic journals Drug Development and Industrial Pharmacy (DDIP) (2018) and AAPS PharmSciTech journal (2018). Dr. Moraga was the recipient of the Grant FONDECYT de iniciación 11190987 for young
xiii
xiv
About the Authors
researchers, honored as one of the leading research innovators by BRAIN Chile (2023), and serves as a regulatory consultant for the Chilean regulatory agency, contributing to the development of guidelines for the evaluation of orally and nasally inhaled drug products.
Tania F.Bahamondez-Canas is a pharmacist from Universidad de Valparaiso, Chile (2010), and holds a Ph.D. from the University of Texas at Austin, USA (2018). She is an associate professor at Universidad de Valparaiso, Chile, an academic posi­tion sponsored by the Chilean Agency of Research and Development (ANID) with the grant PAI 77190010 (2019). She is also an adjunct professor of the Ph.D. pro­gram in Molecular Pharmaceutics and Drug Delivery at the University of Texas at Austin, USA.She has teaching experience in various programs from the College of Pharmacy of Universidad de Valparaíso, including undergraduate pharmacy, mas­ter's, and continuing education programs. She is the Director of the Chilean Pharmacopeia Research Center (CIFAR) at Universidad de Valparaíso and PI of the Antimicrobial Pharmaceutics laboratory focusing on novel drug delivery systems to effectively ght bacterial biolm infections. She has published multiple research articles, reviews, book chapters, and patent applications. Her work on biolm infec­tions and tissue engineering in chronic wounds was funded by the ANID grants for young researchers FONDECYT 11190348 (2019) and applied sciences FONDEF ID19I10028 (2019) and FONDEF ID21I10153 (2021), and was recently awarded by the Chilean regulatory agency (ISP).
HughD.C.Smyth is the Alcon Centennial Professor, with tenure, in the Division of Molecular Pharmaceutics and Drug Delivery, College of Pharmacy, University of Texas at Austin. Dr. Smyth oversees multidisciplinary laboratory funded by NIH, FDA, and industry that focuses on engineering new drug delivery systems with an emphasis on drug delivery to the airways. He has over 350 published works. Dr. Smyth is editor of four books and is an inventor on numerous patents or patent applications. He has a Pharmacy and a Ph.D. degree from the University of Otago, New Zealand. Dr. Smyth has worked as a practicing pharmacist and a scientist in industry and has received training in several academic settings. He has been faculty at the University of North Carolina at Chapel Hill and the University of New Mexico. He was the American Association of Pharmaceutical Scientists (AAPS) New Investigator award winner for Pharmaceutics and Pharmaceutical Technologies in 2007. He also received the PhRMA Foundation New Investigator Award in phar­maceutics in 2007. He gave the DDL Annual Lecture in 2022. He was the Editor-in­Chief of Drug Development and Industrial Pharmacy from 2014 to 2022. Dr. Smyth has started several companies resulting from technologies discovered in his labora­tory which are now advancing these technologies for clinical use.
RobertO. Williams Bill Williams is the Johnson & Johnson Centennial Chair and Professor of Pharmaceutics and the Division Head of Molecular Pharmaceutics and Drug Delivery at the College of Pharmacy, University of Texas at Austin. He earned a B.S. in Biology from Texas A&M University, a B.S. in Pharmacy from the
About the Authors
xv
University of Texas at Austin, and Doctor of Philosophy in Pharmaceutics in 1986 from the University of Texas at Austin. Dr. Williams was elected Fellow of the American Association of Pharmaceutical Scientists in 2006, Fellow of the American Institute of Medical and Biological Engineering in 2008, and Fellow of the National Academy of Inventors in 2019. He was named the Inventor of the Year by the University of Texas at Austin in 2017. He has been a member of the American Association of Pharmaceutical Scientists (AAPS) since its inception, as well as other professional societies including the American Association of Colleges of Pharmacy. He is the co-founder of several pharmaceutical companies. He has pub­lished over 500 peer-reviewed research articles, reviews, abstracts, and book chap­ters and co-edited four books in the eld of pharmaceutical technology and drug delivery, including Formulating Poorly Water-Soluble Drugs, Third Edition (AAPS and Springer). He is an inventor on over 60 patents and patent applications. Dr. Williams is the Editor-in-Chief of AAPS PharmSciTech since 2014. He is on the Editorial Advisory Board of Journal of Drug Delivery Science and Technology, and he serves as a reviewer for numerous other journals.
Chapter 1
Essential Pharmaceutics intheFlipped Classroom
Abstract This chapter provides a guide on how to implement a ipped classroom
model into a pharmaceutics course. Course design, daily class organization, strate­gies for student success, and how to implement prereading materials (specically this text) are discussed in detail.
Keywords Case studies · Pharmaceutical education · Flipped classroom · Problem-based learning · Teaching methods · Active learning · Information literacy
“Essential Pharmaceutics,” as the name implies, provides students in clinical and research areas of the pharmaceutical sciences, including PharmD and PhD students, with the critical concepts and knowledge foundation as a part of their pharmaceutics training. These essential concepts are complemented by additional materials and applications in our “ipped” pharmaceutics course, the design and implementation of which is explained below.
The rst edition of this book was developed over several years as an accompaniment to the ipped-classroom pharmaceutics course taught by Professors Hugh D.C. Smyth and Robert O. (Bill) Williams III at the University of Texas at Austin College of Pharmacy (UTCoP). Following 2years of planning and preparation, and with input from educational and instructional experts, in the Spring of 2014, the “Pharmaceutics” course within the UTCoP PharmD curriculum was restructured from a conventional lecture-based content delivery to a ipped instruction, team- based, classroom model. This second edition of Essential Pharmaceutics has now incorporated nearly 10years of experience and valuable feedback received during the delivery of the course to over one thousand PharmD and graduate students in the pharmaceutical sciences.
So, what does a “ipped class” mean in terms of a pharmaceutics course? In short, it emphasizes the application of facts, foundational knowledge, information literacy skills, and team-based learning to the solving of real-world drug delivery and formulation science problems. Students leave our course with an understanding of pharmaceutics that goes beyond rote memorization of facts and in parallel develop the critical thinking and communication skills necessary to become leaders in pharmacy practice, clinical, industry, and academic settings.
A. D. Brunaugh et al., Essential Pharmaceutics, AAPS Introductions in the Pharmaceutical Sciences 12, https://doi.org/10.1007/978-3-031-52520-9_1
1© The Author(s), under exclusive license to Springer Nature Switzerland AG 2024
2
This textbook, Essential Pharmaceutics, provides the cornerstone of our ipped classroom approach and provides the basis of students’ preclass readings, which prepares them for in-class applications and in-depth utilization of these basic con­cepts and principles. This approach can be applied successfully in universities around the world. In our own experience, we have found that the incorporation of this text has been an invaluable asset in promoting student understanding of key concepts and ensuring the success of the ipped classroom model as applied to pharmaceutics.
1 Essential Pharmaceutics intheFlipped Classroom
1.1 Overview of“Flipped Pharmaceutics” Course Format
andStructure
Team-based learning and the development of effective communication skills are critical components to the ipped pharmaceutics course. Prior to the beginning of the semester, students enrolled in the pharmaceutics course are randomly assigned to ve-member permanent teams, with whom they continue working through the duration of the course. These teams are encouraged and expected to operate in a format similar to a project team meeting or board meeting, in which students are expected to respectfully acknowledge the input and differences of opinion from other team members, challenge teammates in a professional manner, and engage in concise and compelling communication, with the expectation that their position is backed with facts, not opinions.
Our course is structured as a series of modules, each of which is focused on an aspect of pharmaceutics and dosage form design. The chapters of this book are based upon these modules and are intended to provide students with an understand­ing of the foundational concepts that they will need in order to successfully com­plete the real-world case studies assigned in the classroom. Generally, the semester proceeds in the following manner:
1. Preclass reading assignment: Students are assigned factual-based content 1week
before attending class (referred to as the “Pre-class Reading Assignment”). The prereading assignment consists of reading a prescribed chapter from this book and answering specic questions on key concepts. Occasionally, other assigned relevant peer-reviewed original research and review papers from the literature are also included in the preclass reading assignment to supplement the book and also introduce students to a diverse range of information sources relevant to pharmaceutics. Accordingly, the purpose of this book is to provide the essential facts related to dosage form design and drug delivery that provide the necessary foundational knowledge for students to successfully engage in the in-class real­world case study assignments.
2. Readiness assessment quiz: Once the students have completed the Pre-Class
Reading Assignment, they should have acquired foundational knowledge prior to class. Student readiness assessment quizzes are administered at the beginning
1.1 Overview of“Flipped Pharmaceutics” Course Format andStructure
of class and assess the students’ knowledge of the key concepts covered by these preclass readings. Grades obtained by students in these assessments count toward their nal grade, which provides an incentive to complete the prereading assignment prior to the class.
3. Cumulative exam assessments: Instead of having two or three high-stake major
exams during the semester, we have recently implemented an innovative assess­ment tool. In our class, the Cumulative Exam is made up of a series of 11 indi­vidual tests covering each module (e.g., each technical chapter in this book) and made up of questions covering only the prior week’s case studies. The Cumulative Exam is administered by electronic exam software and is given at the beginning of each class period. These 11 Cumulative Exams represent 100% of the stu­dent’s grade for their major exam, which the student has accumulated along the way (Explanation: Each one of the 11 Cumulative Exams represents 9.09% of the total Cumulative Exam, so 11×9.09%=100%). We also implemented an alternative assessment strategy in which students can individually choose to take an Optional Final Exam for any reason at the end of the semester, which replaces their Cumulative Exam grade. The Optional Final Exam is cumulative and made up of questions that cover all materials from the entire semester, including pre­readings, mini-lectures, and case studies.
4. In-class team based learning: Class time is then focused on the strategic applica-
tion of the pre-class reading assignments through practical, hands-on activities. All teams are required to complete two research-based drug product design assignments (referred to as “case studies”). Fifty-ve minutes are allotted for each assignment, and a 55-min countdown clock helps keep the teams aware of the time remaining. To successfully complete the assignment, groups are required to utilize a variety of online information resources in order to answer a series of analytical questions. During the time allotted for each case study, faculty, gradu­ate student teaching assistants, and experienced PharmD student assistants (these are PharmD students who already passed the course and are funded through an Academic Assistant position) continuously interact and engage the teams to facilitate learning (our student:instructor ratio is typically no more than 15:1). At various points during the case study, the countdown clock is stopped and faculty deliver two or three mini-lectures consisting of 2–3 slides each on different tech­nical/scientic aspects of the case study, thus linking the student’s prereading class assignments (facts) to the case study (applying facts to concepts).
3
1.2 Building theRequired Foundation forStudent Success
in“Flipped Pharmaceutics”
Implementation of our model required input and coordination with faculty across the PharmD curriculum at the University of Texas at Austin. Incoming students to our ipped pharmaceutics course are in the second semester of their rst year of the
4
1 Essential Pharmaceutics intheFlipped Classroom
Fig. 1.1 The ipped pharmaceutics course is strategically placed in the PharmD curriculum to ensure students have the necessary foundational knowledge and critical thinking skills to achieve success in class. The source for foundation facts, information literacy skills, and communication skills is color coded according to the prerequisite courses offered in the immediately preceding Fall semester of the PharmD rst year
PharmD program. By this point in the curriculum, students have completed a num­ber of foundational courses that are crucial in laying the groundwork for the topics covered in the ipped pharmaceutics course (Fig.1.1). We mapped each of these prerequisite courses to conrm that students would have the necessary background before beginning our ipped class. We also note that the placement of our course in the curriculum is such that the students have not yet completed their second semes­ter of Physiology/Pathophysiology and Pharmaceutical Biochemistry, which take
1.2 Building theRequired Foundation forStudent Success in“Flipped Pharmaceutics”
5
place concurrently with this pharmaceutics course in the spring semester of year one of the PharmD program. We, thus, strategically structure our ipped course content such that the students are assured to have covered a specic topic before it is used in class (e.g., we ensure that anatomy of the eye is covered outside our course prior to the introduction of ophthalmic drug products).
As the ipped pharmaceutics course has evolved over the past 10years, we have come to understand that student acquisition of the necessary information literacy skills prior to beginning our course is a key component to ensuring student success. In-class activities require extensive utilization of primary literature, patents, data­bases, etc. This information is analyzed by students in teams, already armed with the knowledge obtained from concepts provided in this book. Extensive work conducted by PharmD/MSc student Natalia Malesa as part of her master’s thesis revealed that integration of information literacy training in coursework prior to the start of ipped pharmaceutics increased student performance of the course, as student perception of their own information literacy abilities. In response to these ndings, faculty have incorporated an introduction to these information literacy skills in the “Introduction to Pharmacy Practice” course that students complete in the rst Fall semester of their rst year. Through this course, students gain experience using bibliographic databases for biomedical research, including Google Scholar, PubMed/MEDLINE, ScienceDirect, and Web of Science. With assistance from a pharmacy subject spe­cialist librarian, students learn optimal search strategies for these databases, such as the utilization of Medical Subject Headings (MeSH). Students are also instructed in how to locate tertiary resources and how to appropriately cite references. In our ipped pharmaceutics course, we continue to build these information literacy skills by introducing search strategies that are more specic to drug products, including the use of patents, the US Pharmacopeia/National Formulary Online, drug substance databases (e.g., TOXNET, Reaxys), medication package inserts, and FDA resources including the Orange Book and the Inactive Ingredients Database. With assistance from The University of Texas at Austin library system, we have designed a course web portal that contains links to each of these resources, in addition to guides on how to use each database, how to read US patents, and how to appropriately cite references, and it is located here: https://guides.lib.utexas.edu/pharmacy/pharma-
ceutics. Students utilize these resources in class and beyond, with many students
reporting years later to us how helpful the web portal is throughout the PharmD curriculum. Overall, the information literacy skills that are developed in ipped pharmaceutics become invaluable to our students as they progress through the cur­riculum and begin work in clinical and industry settings.

1.3 Achieving Learning Objectives

Learning objectives for the ipped pharmaceutics course at UTCoP were initially designed and are regularly updated to reect PharmD accreditation standards in the United States. For example, learning objectives in our course were recently updated