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Drug Delivery in Rare Diseases: Orphan Drugs and Therapies 409
Table 2 Various routes of orphan drug administration/delivery
Drug Route Disease Developer
Soliris Intravenous infusion Paroxysmal noctur nal hemoglobinuria Alexion Pharmaceuticals
Vimizim Intravenous infusion Morquio A syndrome BioMarin Pharmaceutical
Orkambi Oral Cystic fibrosis Vertex pharmaceuticals
Translarna Oral Duchenne muscular dystrophy PTC therapeutics
Galafold Oral Fabry disease Amicus therapeutics
Ocaliva Oral Primary biliary cholangitis Intercept pharmaceuticals
Xuriden Oral Hereditary orotic aciduria Wellstat therapeutics
Ravicti Oral Urea cycle disorders Horizon therapeutics
Vitrakvi Oral NTRK fusion-positive tumors Bayer
Mepsevii Intravenous infusion Mucopolysaccharidosis VII Ultragenyx pharmaceutical
Lumizyme Intravenous infusion Pompe disease Sanofi Genzyme
Kanuma Intravenous infusion Lysosomal acid lipase deficiency Alexion Pharmaceuticals
Myozyme Intravenous infusion Pompe disease Genzyme
defects, offering a potential cure for inherited rare diseases such as spinal muscular atrophy and certain types of hemophilia
16, 17]. Advanced drug delivery techniques also include
[ antibody-drug conjugates, which link potent drugs to antibodies that specifically target disease-causing cells, thus minimizing sys­temic side effects and improving the precision of rare disease thera-
18, 19]. One of the most innovative approaches involves the
pies [ use of nanotechnology, which enhances drug solubility, stability, and bioavailability, thereby improving therapeutic outcomes [ dr toxicity, which [
1
20, 2
ugs
in
22, 23].
].
Liposomal delivery systems, for instance, encapsulate
lipid
bilayers,
is
par
allowing
ticularly
targeted
for
beneficial
delivery and treating
for
rare
reduced
cancers
Nanoparticles serve as an advanced drug delivery system with the merits of targeted dr ug deliver y and low toxicity due to their minute size and consequently larger surface-to-volume ratio, enabling long-term controlled release of bioactive ions with fewer side effects [
24]. For example, liposomal nanoparticles have been
utilized to deliver migalastat for the treatment of Fabry disease, improving its pharmacokinetic profile and reducing the frequency of dosing [
25]. Furthermore, polymeric nanoparticles have been
employed to deliver enzyme replacement therapies in lysosomal storage disorders, ensuring a sustained release and targeted delivery to affected tissues [
26]. Polymeric nanoparticles have also been
410 Anil Kumar et al.
used for the delivery of asfotase alfa in hypophosphatasia, a rare metabolic disorder, providing a controlled release and enhanced stability of the drug [
Dendrimers, another type of nanoparticle, have shown poten­tial in the targeted delivery of drugs for rare diseases, such as cancer and genetic disorders, by loading drug molecules both in their interior and on surface groups, thus allowing controlled drug release [ to deliver bone morphogenetic proteins for the treatment of rare bone diseases, offering sustained release and improved bone regen­eration [ particles is their use as drug-releasing support for neural diseases, capable of negotiating the blood-brain barrier. This barrier is a severe limitation for the delivery of potentially useful drugs; how­ever, it has been demonstrated that different drugs bound to nano­particles can be transported across the blood-brain barrier and achieve pharmacological effects in the brain, such as in brain tumor treatment [ been employed to deliver RNA therapeutics for the treatment of glioblastoma, showing significant potential in improving drug delivery efficiency and reducing tumor growth [
the delivery of siRNA in transthyretin amyloidosis, where nanopar­ticles have enhanced the stability and delivery efficiency of siRNA, thus improving therapeutic outcomes [ delivery systems have demonstrated substantial potential in improv­ing the pharmacokinetic profiles and therapeutic indices of orphan drugs, thereby addressing the unique challenges associated with treating rare diseases.
29, 30]. Mesoporous silica nanoparticles have been used
31, 32]. One of the most promising applications of nano-
Nanotechnology-based deliver
27, 28].
33, 34]. For instance, gold nanoparticles have
35, 36].
y systems
have been utilized for
37, 38]. Nanoparticle-based

2 Liposomes

Liposomes are spherical vesicles consisting of one or more phos­pholipid bilayers, which closely resemble the structure of cell mem­branes. They can encapsulate both hydrophilic and hydrophobic molecules, making them versatile carriers for various substances. These structures can vary in size from very small unilamellar vesicles (SUVs) with diameters less than 100 nm to large multilamellar vesicles (MLVs) that can exceed 1 μm in diameter [ liposomes consist of a single lipid bilayer, while multilamellar lipo­somes have multiple concentric bilayers [ lipids used in liposome formulation include phosphatidylcholine (PC), phosphatidylethanolamine (PE), and phosphatidylserine [
40]. Cholesterol is often included to modulate membrane fluidity
and stability, preventing leakage of encapsulated drugs [ surface charge of liposomes can be neutral, positively charged, or negatively charged, depending on the composition of the lipids
39].
38]. Unilamellar
Common phospho-
40]. The
Drug Delivery in Rare Diseases: Orphan Drugs and Therapies 411
used. Charged liposomes can be prepared by incorporating cationic or anionic lipids into the bilayer [
41]. The charge influences lipo-
some stability, interaction with biological membranes, and the encapsulation efficiency of charged molecules [41].
Liposomes have been extensively studied and utilized for a variety of purposes due to their biocompatibility, ability to encap­sulate diverse molecules, and capacity to deliver drugs to specific sites within the body. These bodies are widely used as drug delivery vehicles for both hydrophilic and hydrophobic drugs, improving the solubility, stability, and bioavailability of therapeutic agents
41]. They can provide targeted delivery to specific tissues, reduce
[ systemic toxicity, and enhance therapeutic efficacy [
42]. Liposomal
formulations of chemotherapeutic agents, such as liposomal doxo­rubicin (Fig. 1a, b) and liposomal daunorubicin (DaunoXome), have been developed to reduce cardiotoxicity and enhance drug accumulation in tumor tissues through the enhanced permeability and retention (EPR) effect [
22].
Liposomal drug delivery systems have gained attention for their capability to encapsulate both hydrophilic and hydrophobic drugs, protecting them from degradation and enhancing their therapeutic index [
41]. A notable example is the use of liposomal
amphotericin B, which has significantly reduced the toxicity asso­ciated with conventional formulations in the treatment of fungal infections in immunocompromised patients [
43]. Moreover, lipo-
somal formulations have been successfully applied in delivering drugs for rare genetic disorders, such as liposomal ciprofloxacin
21]
for cystic fibrosis-related lung infections [
A significant
challenge in developing many specialized applica-
.
tions of liposomes is the difficulty in directing them to tissues where they typically do not accumulate [
42]. As a result, extensive
research has been dedicated to creating liposomes with targeting vectors attached to their bilayer surface [41]. These vectors include ligands such as oligosaccharides, peptides, proteins, and vitamins [44]. Most research has focused on antibody conjugates, as meth­ods for producing highly specific monoclonal antibodies (MAbs) are well established [ any cell type if the cells are accessible to the carrier [
Ideally, liposomes could be delivered to
45].
46]. However,
this is complicated by issues such as tissue access, competition, and rapid clearance [
47]. Antibodies can become immunogenic when
coupled to liposomes, though immunogenicity can be reduced by formulating the liposomes with the cytotoxic drug doxorubicin
48]. These challenges indicate that developing antibody-targeted
[ liposomes for in vivo applications will be difficult [
41]. Moreover, it
is essential to understand the rationale behind attaching a targeted ligand. The basic concept is to crosslink liposomes, which react to form a permanent covalent bond when activated [
49]. The most
common method involves the reaction of sulfhydryl groups with maleimide groups, which is clean, fast, and efficient, and has been
412 Anil Kumar et al.
Fig. 1 (a) Liposome as a drug carrier. (b) Liposomes delivering drugs to the cancerous cells
adapted to modify all antibody functional groups in liposome con­jugates [
50]. The choice of chemistry and modification site should
be based on compatibility with the specific antibody [ antibodies may react differently to various procedures, so multiple protocols might need to be tested [
41]. The recommended general
procedure involves thiolating antibodies with succinimidyl 3­(2-pyridyldithio) proprionate (SPDP), followed by deprotection with DTT (dithiothreitol (DDT) and conjugation to liposomes
42]. Different
Drug Delivery in Rare Diseases: Orphan Drugs and Therapies 413
containing maleimide-derivatized 1,2-distearoyl-sn-glycerol-3­phosphoethanolamine (DSPE) or 1,2-dipalmitoyl-sn-glycero-3­phosphoethanolamine (DPPE) [ ifying IgG antibodies to attach them to liposomes. This process enhances the functionality of liposomes for targeted drug delivery and other therapeutic applications [

3 Preparation of Liposomes

49]. It involves chemically mod-
51].

3.1 Reagents

3.2 Hydration and Liposome Extrusion

1. Lipid mixture (appropriate composition).
2. Chloroform.
3. Methanol (if needed).
4. Nitrogen gas.
5. Buf fer (PBS or HBS).
6. Liquid nitrogen.
7. Polycarbonate filters (100 nm).
8. Extruder (e.g., Lipex Biomembranes).
1. Dissolve the lipid mixture in chloroform (~1 mL per 50–100 μmole of lipid) in a glass tube.
2. Add a small amount of methanol if required.
3. Dry the lipid to a thin film using a nitrogen gas stream.
4. Use a warm water reservoir to facilitate solvent evaporation and prevent lipid crystallization.
5. Dry the lipid overnight on a lyophilizer.
6. Add an appropriate buffer to the dried lipid film.
7. Vortex the mixture until the lipid film is fully dispersed.
8. If necessary, warm the sample above the lipid’s phase transition temperature to facilitate dispersion.
9. Transfer the hydrated lipid suspension to a cryovial.
10. Freeze the suspension in liquid nitrogen for 5 min.
11. Thaw the suspension in a water bath set above the lipid’s phase transition temperature.
12. Repeat this freeze-thaw cycle four more times to ensure uniform liposome formation.
13. Use an extr uder to pass the suspension through a stacked pair of 100-nm polycarbonate filters.
14. Allow the suspension to equilibrate for 5 min inside the extruder before applying pressure for the first pass.
15. Repeat the
extrusion process nine more times to ensure consis-
tent liposome size and homogeneity.
414 Anil Kumar et al.
3.3 Amine Modification

3.4 Conjugation

It involves chemically modifying IgG antibodies to attach them to liposomes, enhancing the functionality of liposomes for targeted drug delivery [51].
1. Prepare liposomes incorporating 1% N-(4-(p-maleimidophe­nyl)butyryl)-(1,2-distearoyl-sn-glycerol-3-phosphoethanola­mine) (MPB-DSPE) using the hydration and extrusion methods described above.
2. Prepare a 1 mM SPDP solution in 2,4-hydroxethyl-1-pipera­zineethanesulfonic acid (HEPES)-buffered saline (HBS).
3. Add SPDP, (succinimidyl 3-(2-pyridyldithio)propionate) a hetero-bifunctional crosslinker, (5 mol equivalents) to the IgG solution and stir at room temperature for 20 min.
4. Pass the solution through a Sephadex G-50 column equili­brated in SAS (pH 4.4) and collect fractions with an absorbance >1.0 at 280 nm.
5. Add DTT (reducing agent, cleaves disulfide bonds) to the solution and stir at room temperature for 20 min.
6. Pass the solution through another Sephadex G-50 column equilibrated in HBS (pH 7.4) and collect fractions with an absorbance >1.0 at 280 nm.
1. Determine the IgG concentration from the absorbance at 280 nm.
2. Add the IgG solution to the liposome solution (75 μg protein per μmol of lipid) and stir at room temperature for 16 h.
3. Pass the mixture through a Sepharose CL-4B column and collect liposome-containing fractions.
4. Determine coupling efficiency using protein and lipid assays.
5. Determine the size of the conjugates using a particle sizer.
3.5 Carbohydrate Modification
It involves altering the carbohydrate moieties of IgG antibodies to facilitate their attachment to liposomes. This method is useful for creating targeted delivery systems in various therapeutic applications [
51].
1. Prepare a sodium metaperiodate solution (1 mg/mL), add to the antibody solution, and stir at room temperature for 1 h.
2. Pass the
solution through a Sephadex G-50 column equili­brated in SAS (pH 4.4) and collect fractions with an absorbance >1.0 at 280 nm.
Drug Delivery in Rare Diseases: Orphan Drugs and Therapies 415
3.6 PDPH (N-(4-(p­Maleimidophenyl) Butyryl) Hydrazide) Coupling
3.7 Disulfide Modification

3.8 PEGylation

1. Add PDPH suspension (40 μL PDPH stock per mL of IgG solution) and stir at room temperature for 5 h.
2. Pass the solution through a Sephadex G-50 column equili­brated in SAS (pH 4.4) and collect fractions with an absorbance >1.0 at 280 nm.
3. Add DTT to the solution and centrifuge at 3000 rpm for 20 min.
4. Pass the supernatant through a Sephadex G-50 column equili­brated in HBS (pH 7.4) and collect fractions with an absor­bance >1.0 at 280 nm.
It creates disulfide bonds between the IgG antibodies and lipo­somes to enhance their stability and functionality for targeted applications [51].
PEGylation, the process of attaching polyethylene glycol (PEG) chains to drug molecules, has revolutionized the delivery of orphan drugs by enhancing their solubility and prolonging their half-life in circulation [
52]. This technique has been effectively applied in the
delivery of pegloticase for the treatment of chronic gout, signifi­cantly improving its pharmacokinetic properties and reducing immunogenicity [
53]. It has been instrumental in the development
of therapies for hemophilia, such as PEGylated recombinant factor VIII, which offers extended protection against bleeding episodes [
54].
3.8.1 Materials Required 1. Pre-formed liposomes (e.g., made of phosphatidylcholine
(PC) and cholesterol).
2. PEGylated lipid (e.g., DSPE-PEG2000).
3. Organic solvent (e.g., ethanol).
4. Phosphate-buffered saline (PBS), pH 7.4.
5. Equipment: Magnetic stirrer, water bath, dialysis tubing, UV-Vis spectrophotometer.
3.8.2 Procedure 1. Dissolve the PEGylated lipid (DSPE-PEG2000) in a small
volume of ethanol.
2. The concentration should be prepared such that when added to the liposome suspension, the final desired PEGylation percent­age is achieved (e.g., 5% molar ratio of DSPE-PEG2000 to total lipids).
3. Add the PEGylated lipid solution to the pre-formed liposome suspension slowly while stirring.
4. The volume
of ethanol should not exceed 5% of the total
volume to avoid disrupting the liposomes.
416 Anil Kumar et al.
5. Incubate the mixture at a temperature suitable for the lipid phase transition (e.g., 37 °C) while stirring for 1–2 hours to ensure the insertion of PEGylated lipids into the liposome bilayer.
6. Ensure constant stirring to facilitate uniform distribution of the PEGylated lipids.
7. After the incubation, remove free PEGylated lipids and ethanol by dialyzing the liposome suspension against PBS (pH 7.4) using dialysis tubing with an appropriate molecular weight cut-off (e.g., 10,000 Da).
8. Dialyze for 24 h with frequent changes of the PBS to ensure complete removal of free PEGylated lipids and ethanol.
9. Measure the particle size and polydispersity index (PDI) using dynamic light scattering (DLS) to confirm the integrity and uniformity of PEGylated liposomes.
10. Assess the surface charge (zeta potential) to confirm successful PEGylation. PEGylated liposomes usually exhibit a slightly less negative or neutral zeta potential due to the shielding effect of PEG chains.
11. Verify the presence of PEG on the liposome surface by measur­ing the absorbance at specific wavelengths (e.g., 220 nm) using a UV-Vis spectrophotometer.

3.9 Liposomal Doxorubicin (LD)

LD is used in the treatment of rare cancers such as Kaposi’s sar­coma. The encapsulation of doxorubicin in liposomes enhances drug delivery by improving targeting to tumor tissues while reduc­ing systemic exposure and associated toxicities [
55]. Liposomes
preferentially accumulate in tumor tissues due to the enhanced permeability and retention (EPR) effect [41]. The use of LD significantly reduces cardiotoxicity, a common adverse effect asso­ciated with conventional doxorubicin therapy [55]. The liposomal encapsulation alters the pharmacokinetics of doxorubicin, resulting in prolonged circulation time and reduced peak plasma concentra­tions, thereby minimizing damage to cardiac tissues [
41]. LD is
administered intravenously, allowing the liposomes to circulate through the bloodstream and gradually release the encapsulated doxorubicin at the tumor site [
22]. This targeted delivery system
enhances the therapeutic efficacy of doxorubicin while minimizing adverse effects on healthy tissues [
Clinical s
tudies h
ave demonstrated the effectiveness of LD in
55].
treating Kaposi’s sarcoma, with improved response rates and reduced toxicity compared to conventional doxorubicin
56]. Patients treated with LD have shown significant tumor
[ regression and better tolerability [
Doxorubicin
is typically loaded into liposomes using a pH
56].
gradient method. This active loading method achieves high encap­sulation efficiency and stable drug retention within the liposomes
Drug Delivery in Rare Diseases: Orphan Drugs and Therapies 417
[22]. To improve the circulation time of LD in the bloodstream, the surface of the liposomes is modified with polyethylene glycol (PEG). This process, known as pegylation, helps the liposomes evade the immune system and reduces clearance by the mononu­clear phagocyte system (MPS) [
41].

3.10 Marqibo (Vincristine Sulfate)

This liposomal formulation of vincristine sulfate is used to treat acute lymphoblastic leukemia (ALL). It uses sphingomyelin/cho­lesterol liposomes to encapsulate vincristine. The drug is loaded into liposomes via active gradient loading. It enhances the pharma­cokinetics and reduces toxicity compared to conventional
57].

3.11 DepoCyt (Cytarabine)

vincristine [
DepoCyt is a liposomal formulation of cytarabine, used for the treatment of lymphomatous meningitis. DepoCyt utilizes multi­lamellar liposomes to encapsulate cytarabine. The liposomes are prepared by reverse-phase evaporation method, followed by extru­sion to control the size. This formulation allows for sustained release of cytarabine into the cerebrospinal fluid [

4 Poly(Lactic-co-Glycolic Acid, PLGA) Nanoparticles

Makadia and Siegel [59] reviewed the use of PLGA-based nano­particles for controlled drug delivery. These nanoparticles degrade slowly, providing a sustained release of the encapsulated drug. This approach has been utilized in the delivery of various therapeutics, including those for rare diseases, due to PLGA’s biocompatibility and FDA approval [ glycolic acid. It degrades into lactic acid and glycolic acid, which are metabolized by the body, making PLGA suitable for biomedical applications [
60]. One of the most common methods for preparing
PLGA nanoparticles is the emulsion solvent evaporation technique (Fig. 2). This involves dissolving PLGA and the drug in an organic solvent (e.g., dichloromethane), forming an emulsion with an aqueous phase containing a surfactant (e.g., polyvinyl alcohol, PVA), and then evaporating the solvent to form nanoparticles [
Another method in a water-miscible organic solvent (e.g., acetone) and then added to an aqueous phase, leading to the formation of nanoparticles as the solvent diffuses and evaporates [ depends on factors such as the polymer-to-drug ratio, the type of solvent, and the method used. High encapsulation efficiency can be achieved by optimizing these parameters [ PLGA nanoparticles can be modified with targeting ligands (e.g., antibodies, peptides) to enhance specificity. PEGylation (attach­ment of polyethylene glycol) is also used to improve circulation time and reduce immune recognition [
59]. PLGA is a copolymer of lactic acid and
is nanoprecipitation, where PLGA is dissolved
58].
61].
62]. Encapsulation efficiency
63]. The surface of
64].
418 Anil Kumar et al.
Fig. 2 Preparations of polycaprolactone-based nanoparticles
PLGA nanoparticles are generally stable in aqueous suspension but can aggregate over time. To enhance stability, nanoparticles are often lyophilized with cryoprotectants like trehalose or sucrose
59]. While PLGA nanoparticles are less pH-sensitive compared
[ to chitosan nanoparticles, the degradation rate of PLGA can be influenced by pH. Typically, neutral pH conditions are used for storage to minimize hydrolytic degradation [
4.1 Drug Release Profile
PLGA nanoparticles provide controlled and sustained release of encapsulated drugs. The release profile can be tailored by adjusting the polymer composition (ratio of lactic acid to glycolic acid), molecular weight, and the presence of any surface modifications [
63]. The release mechanism generally involves an initial burst
release followed by a sustained release phase. This can be modu­lated by altering the preparation conditions and particle size
61]. PLGA is FDA-approved for use in various biomedical
[ applications.
60] (Table 3).