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Handbook of Biological
Therapeutic Proteins
Since 1972, which marks the invention of recombinant engineering, more than 500 therapeutic proteins have been approved for clinical use. Today, biological drugs constitute almost 70% of all new drugs and have a biological origin. The rst edition of this book dealt with biosimilars, and this edition (i.e., the second edition) focuses on new drugs, yet limits to therapeutic proteins. Newer technologies for drug development represent the updated topics in the book and include repur­posing, AI- driven identication of newer designs, novel expression systems, manufacturing using these systems, rapidly changing regulatory pathways, and legal hurdles. This edition discusses how to identify, develop, manufacture, and take multibillion dollar products to market within the shortest possible time.
Features:
• Complete and thorough coverage of the regulatory and technological challenges of developing generic therapeutic proteins
• Comprehensive analysis, discovery to market, newer technologies, regulatory planning and intellectual property– related hurdles are included, and this information is not found elsewhere
• Expanded volume that must be in the hands of every company interested in biological drugs, including mRNA- based biopharmaceutical companies that quickly enter into the market
• Discusses how to identify, develop, manufacture, and take multibillion dollar products to market within the shortest possible time
• Renowned author and entrepreneur in the eld of drug discovery and production
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Handbook of Biological
Therapeutic Proteins
Regulatory, Manufacturing, Testing,
and Patent Issues
Second Edition
Authored by
Sarfaraz K. Niazi
Adjunct Professor at the University of Illinois
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Second edition published 2024 by CRC Press 2385 Executive Center Drive, Suite 320, Boca Raton, FL 33431
and by CRC Press 4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN
© 2024 Sarfaraz K. Niazi
CRC Press is an imprint of Taylor & Francis Group, LLC
Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microlming, and recording, or in any information storage or retrieval system, without written permission from the publishers.
For permission to photocopy or use material electronically from this work, access www.copyri ght.com or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978- 750- 8400. For works that are not available on CCC please contact mpkbookspermissions@tandf.co.uk
Trademark notice: Product or corporate names may be trademarks or registered trademarks and are used only for identication and explanation without intent to infringe.
Library of Congress Cataloging‑in‑Publication Data
Names: Niazi, Sarfaraz, 1949– author. Title: Handbook of biological therapeutic proteins : regulatory, manufacturing, testing, and patent issues / authored by Sarfaraz K. Niazi. Other titles: Handbook of biogeneric therapeutic proteins Description: Second edition | Boca Raton : CRC Press, 2024. | Preceded by Handbook of biogeneric therapeutic proteins / Sarfaraz K. Niazi. 2006. | Includes bibliographical references and index. | Summary: “Since 1972 when recombinant engineering was invented, over 500 therapeutic proteins have been approved. Today, biological drugs constitute almost 70% of all new drugs and are of biological origin. The rst edition of this book dealt with biosimilars, the second focuses on new drugs yet limits to therapeutic proteins. The newer technologies for development represent the updated topics in the book and include repurposing, AI-driven identication of newer designs, novel expression systems and manufacturing, fast changing regulatory pathways, and legal hurdles. Discusses how to identify, develop, manufacture and take multibillion dollar products to market in the shortest possible time”– Provided by publisher. Identiers: LCCN 2023044890 (print) | LCCN 2023044891 (ebook) | ISBN 9781032489605 (hardback) | ISBN 9781032490540 (paperback) | ISBN 9781003392026 (ebook) Subjects: MESH: Recombinant Proteins–therapeutic use | Biosimilar Pharmaceuticals | Technology, Pharmaceutical | Drug Industry Classication: LCC RM300 (print) | LCC RM300 (ebook) | NLM QU 55 | DDC 615.1–dc23/eng/20240108 LC record available at https://lccn.loc.gov/2023044890 LC ebook record available at https://lccn.loc.gov/2023044891
ISBN: 9781032489605 (hbk) ISBN: 9781032490540 (pbk) ISBN: 9781003392026 (ebk)
DOI: 10.1201/ 9781003392026
Typeset in Times by Newgen Publishing UK
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Contents
Preface ............................................................................................................................................. vii
Author Biography ............................................................................................................................ ix
Introduction by Professor Francisco Baralle .................................................................................... xi
Chapter1 Overview of the Development of Biosimilar Biopharmaceuticals ...............................1
Chapter2 Regulatory Requirements for a Proposed Biosimilar Product ...................................13
Chapter3 Development of a Master Plan for the Biosimilar ......................................................33
Chapter4 Trends in the Manufacturing of Recombinant Proteins .............................................43
Chapter5 Analytical Assessment of a Biosimilar .......................................................................82
Chapter6 Clinical Pharmacology Assessment of a Proposed Biosimilar .................................111
Chapter7 Clinical Immunogenicity Assessment of the Biosimilar ..........................................125
Chapter8 Clinical Efcacy Assessment of the Proposed Biosimilar .......................................149
Chapter9 Recombinant Manufacturing System for Biopharmaceuticals .................................160
Chapter10 Upstream Processes Involved in Protein Production ................................................179
Chapter11 Downstream Processes Involved in Protein Production ...........................................228
Chapter12 Formulation of Biopharmaceuticals .........................................................................263
Chapter13 Quality and Compliance Systems ............................................................................307
Chapter14 Intellectual Property Issues for Scientists ................................................................343
Bibliography .................................................................................................................................377
Index ..............................................................................................................................................389
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Preface
The rst chemically synthesized drug was chloral hydrate in 1832; aspirin was rst synthesized in
1899. Since then, millions of new drug molecules have been synthesized, many of which have ended up as effective drugs, ranging from modulating immune systems to inactivating viruses, to treat nearly every ailment. However, the discovery of insulin in 1922 revolutionized biological medicine. Insulin was also the rst biopharmaceutical drug developed by applying recombinant technology. Penicillin became available in 1928, thanks to Fleming and Waksman. The use of individual enzym­atic transformation phases by employing microorganisms in chemical manufacturing pathways, such as the biotransformation of steroids in 1950, expanded the scope of biotechnological pharma­ceutical manufacturing.
The term “therapeutic protein” refers to the process of joining DNA obtained from two or more different species to form the recombinant DNA (rDNA) product that is subsequently inserted as the hybrid DNA into a host cell, often a bacterium or mammalian cell, to express the target protein. Therapeutic proteins replace an abnormal or decient protein in a particular disease or augment the supply of a benecial protein to the body to help reduce the effect of disease or chemo­therapy. Genetically engineered proteins can closely resemble the natural proteins they replace or be enhanced by adding sugars or other molecules in order to extend the protein’s duration of activity. UC San Francisco and Stanford researchers created this molecular chimera in 1972. Stanley Cohen of Stanford and Herbert Boyer of UCSF received a US patent in 1980. On July 26, 1974, ten researchers, including six future Nobel Laureates (James Watson, Paul Berg, Stanley Cohen, David Baltimore, Ronald Davis, and Daniel Nathans), wrote a letter to the magazine Science urging that the National Institutes of Health should regulate rDNA technology.
The rst rDNA product came into light in 1982, which was when rDNA insulin was approved; now, hundreds of recombinant proteins are approved by regulatory agencies. Examples of this diverse class of compounds include interferons, cytokines, interleukins, thrombocytes, growth factors, coagulation factors, blood factors, anticoagulants, Fc fusion proteins, monoclonal antibodies, etc. The global biologics market is expected to reach an income of approximately USD 719.94 billion by 2030, valued at USD 366.50 billion in 2021 and growing at a compound annual growth rate of
7.15% from 2022 to 2030. The current market of therapeutic proteins exceeds USD 380 billion.
The rst edition of the book, which is the rst book dedicated to biosimilars, was entitled,
Handbook of Biogeneric Therapeutic Proteins: Regulatory, Manufacturing, Testing, and Patent Issues, published in early 2002, long before the term “biosimilar” came into vogue. Calling these
biologicals “biogeneric” was intentional to invoke a similar approval process as that currently avail­able to generic chemical drugs. The United States (US) Food and Drug Administration (FDA) recommended me that legal issues are involved when using the term “biogeneric” because “generic” is associated with a specic Act of Congress. We selected the term “biosimilar” to indicate that these products will be “biologically similar,” not necessarily chemically or otherwise. Because pharma­cology, toxicology, and clinical responses to biological drugs are related to receptor binding, the term “biosimilar” fulls the critical need for a clear denition. However, many regulatory agencies use different labels, but currently, all of them seem to converge into one label, “biosimilars.”
Biosimilars evolved 18 years ago, and currently, they account for 76 products granted approvals in the European Union (EU) and 41 in the US, and hundreds more worldwide. The European Medicines Agency introduced the rst biosimilar guideline and approved the rst product in 2006; the US guidelines came into use in 2019. Tables 1.2 and 1.3 list the approved (also rejected and withdrawn) products in the US and EU.
Now that more than two decades have passed since I wrote the rst book on this subject, there appears a need to revise the perspective presented earlier, as there may be changes in the views over time, let alone for technology that is most rapidly advancing. Apart from technology, the regulatory
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Preface
process has also changed signicantly. The second edition, entitled, Handbook of Biosimilar Therapeutic Proteins: Regulatory, Manufacturing, Testing, and Patent Issues, describes the major
changes, which would be of great importance to the developers, as did the rst edition of this book. My initial goal was to introduce this technology to new developers, mostly in developing countries, and this edition will be handy and continue to provide advice and suggestions on how to reduce development cost, starting from the technology stage to the regulatory ling planning stage.
The rst edition was introduced by a dear friend, Francisco Baralle, who was the head of ICGEB, Trieste, Italy, and was pivotal in developing and transferring recombinant technologies to many countries. Francisco Baralle has left ICGEB, and I am pleased and honored to have him write an introduction to this second edition.
I wish to express my gratitude to my scientic and professional colleagues, particularly to those whom I know from the eld’s seminal literature and those whom I have never met. Given that I may have unknowingly cited their research, assuming that it was available in the public domain, I hope that I would be excused for taking this liberty, as it would be highly challenging for me to recognize such citations. Finally, I also hope that I would be excused for any errors, as mentioned in the rst edition of Encyclopedia Britannica (1786): “With regard to errors, in general, whether falling under the denomination of mental, typographical, or accidental, I am conscious of being able to point out a greater number than any critic. Men acquainted with the innumerable difculties attending the exe­cution of a work of such an extensive nature will make proper allowances. To these, we appeal and shall rest satised with the judgment they pronounce.”
I would appreciate your suggestions and comments, especially with regard to any errors in the book, as they will help me to improve this treatise in the future.
Disclaimer: The author does not accept responsibility for any technical or legal suggestions or advice provided in this book; all views expressed in this book are those of the author in his capacity and not as the Patent Agent of the US Patent and Trademark Ofce, as an ofcer of any company or in any academic positions held, or in any capacity as advisors to regulatory agencies.
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Author Biography
Sarfaraz K. Niazi, PhD, is an adjunct professor at the University of Illinois. He has authored 60+ major books, 100+ research papers, and 100+ patents, mainly in the eld of bioprocessing. He has hands- on experience in biopharmaceutical projects, starting from concept preparation to drug entry into the market, including setting up the rst biosimilar company in the US and acquiring several FDA approvals. He serves as an advisor to several regula­tory agencies, including the FDA.
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