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292 Surface Modication of Magnesium and its Alloys for Biomedical Applications
reported cases, the combination of chemical etching to produce micro/nanoscale hier­archical structures and surface modicati on resulted in coatings that exhibited superhydrophobicity.
Hydrothermal treatments have also been successfully used to generate oxide/hydrox­ide barrier layers with micronanoscale hierarchical topography. These layers are formed by dissolution and reprecipitation reactions that occur upon exposure of the alloy to aqueous solution at high temperatures for periods of several hours or more. Several authors have used hydrothermal treatment of magnesium alloys in pure water, producing surfaces covered with magnesium hydroxide nanosheets with typical thicknesses of approximately 100 nm (Ishizaki & Sakamoto, 2011; Ou et al., 2013). One interesting advantage of this method is that the hydroxide layer can be color tuned depending on the immersion time. A paper demonstrated that these coatings exhibit colors ranging from metallic silver to orange, green, or orchid as a function of hydrothermal treatment time (Ishizaki & Sakamoto, 2011). The hydrothermal method has also been used to create a hydrotalcite/hydromagnesite conversion coating on the AZ31 alloy (J. Wang
et al., 2010). This conversion coating consisted of nanoscale ake-like structures that
completely covered the surface. Randomly distributed microscale papillae were also observed.
The deposition of structured prelayers has also been explored as a way of producing hierarchical topography on magnesium alloy surfaces. Microarc oxidation followed by coating with hydrophobic nanoscale silica particles fabricated via the solegel method has showed promise as an adherent, corrosion-resistant superhydrophobic coating (S. Wang et al., 2012). Another promising method is the deposition of crystalline nano­sheets of cerium oxide as a coating via a simple immersion process (Ishizaki et al.,
2011; Ishizaki & Saito, 2010; Liu et al., 2013). In each case, the superhydrophobic
lms prepared by this method exhibited bett er corrosion resistance in sodium chloride solutions than the unmodied magnesium alloy; however, due to the presence of cracks in the coating, they did not have adequate long-term corrosion resistance. The deposition of metallic layers by electroless plating and/or electrochemical deposi­tion has also been shown to be an effective surface roughening strategy (She et al.,
2012; Z. Wang et al., 2012) leading to the desired micronanoscale hierarchical topog-
raphy. Wang et al. (2013) used a combination of selective chemical etching followed by electroless zinc deposition for this purpose. The selective chemical etching resulted in preferential etching of the magnesium-rich phase of the alloy, the a phase. Upon exposure to the electroless zinc-plating solution, zinc deposited on both phases of the alloy but preferentially on the Mg
, b phase, leading to a micronanoscale hi-
17Al12
erarchical topography.
In each of the articles discussed, the roughened surface is subsequently modied with a hydrophobic molecule. The use of two classes of hydrophobic molecules has been reported, including organosilanes and long- chain fatty acids. Modication with organosilanes is by far the most widely used method. Organosilanes have the structure (RO)
-Si-X, where R is a methoxy or ethoxy group and the nature of X depends on the
3
desired application. These molecules undergo a series of hydrolysis and condensation reactions, resulting in the formation of covalent bonds between the organosilane mol­ecules and magnesium surface hydroxyl groups. When the roughening procedure
Biomimetic surface modications of magnesium and magnesium alloys for biomedical applications 293
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involves deposition of a surface layer that does not contain a signicant number of sur­face hydroxyl groups, a catalyst is added to the coating bath to promote hydrolysis and condensation (Ishizaki & Saito, 2010). In the case of superhydrophobic coatings, the X group of the organosilane is typically a long-chain hydrocarbon or a long-chain hydro­carbon containing low surface energy eCF
- and -CF3- functional groups. Surface
2
modication with uoroalkylsilanes has been shown to result in superhydrophobic coatings that have long-term stability in air and high chemical stability in acidic, basic, and salt solutions, as well as improved corrosion resistance compared to untreated magnesium alloys (Ishizaki et al., 2011; Ishizaki & Saito, 2010; Liu et al., 2008;
Ou et al., 2013; Xu et al., 2011). Improved corrosion resistance has also been observ ed
with alkylsilane surface treatments (Ishizaki & Sakamoto, 2011; Liu et al., 2013;
Yin et al., 2010).
The long-chain fatty acids, stearic acid and lauric acid, have also been used to impart hydrophobicity to the surface of magnesium alloys (She et al., 2012; Song
et al., 2013; Y. Wang et al., 2010; Z. Wang et al., 2012; Wang et al., 2013). When these
molecules are adsorbed to the magnesium alloy surface by a simple immersion pro­cess, an acid/base interaction is established between the magnesium hydroxide surface and the carboxylic acid functional group of the molecule. The lms produced by this method are stable in air (Song et al., 2013; Y. Wang et al., 2010) but have been shown to have poor corrosion resistance in sodium chloride solutions (Y. Wang et al., 2010). However, the use of long- chain fatty acids is desirable due to their decreased cost and increased environmental friendliness compared to organosilanes. Therefore, several researchers have employed electrodeposition (Z. Wang et al., 2012; Wang et al.,
2013) or electrostatic adsorption (She et al., 2012) methods to improve the stability
of these hydrophobic coatings. The electrodeposition method has been shown to result in the deposition of zinc stearate (Wang et al., 2013) and copper laurate (Z. Wang et al.,
2012) compounds on the magnesium alloy surface. In each case signicantly improved
corrosion resistance was observed. However, it was reported that the copper laurate lms were unstable in basic solution.
Biomimetic superhydrophobic coatings mimic nature through a combination of hierarchical topography at the micro and nanoscale coupled with the presence of hy­drophobic molecules. These coatings have shown promise as a surfa ce modication strategy for engineering surface treatments on magnesium alloys with optimum corro­sion resistance.
10.4 Conclusions
In comparison to other materials, relatively little research has been done on biomimetic surface modications of magnesium and its alloys. As this eld develops, the ability to mimic nature through surface modications that combine hierarchical topographies with specic surface chemistries will provide us with biodegradable implants that have controlled degradation rates. These biomimetically modi ed surfaces will also be designed to elicit desired cell responses for implants that readily integrate into the host tissue. Furthermore, the development of superhydrophobic coatings with
294 Surface Modication of Magnesium and its Alloys for Biomedical Applications
optimized corrosion resistance will lead to increased use of magnesium alloys in ap­plications where high strength- to-weight ratios are advantageous.
Acknowledgements
I would like to acknowledge the contribution of Ms Katherine Bissonnette, Mr Sahejmeet Guraya, and Mr Jean-Paul Rank, who collected some of the data presented from our research groups. Your hard work and dedication to your projects is very much appreciated.
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Surface modication by natural biopolymer coatings on
11
magnesium alloys for biomedical applications
Z. Zhen, T.F. Xi, Y.F. Zheng
Peking University, Beijing, China
11.1 Introduction
As a lightweight metal, magnesium possesses mechanical properties similar to natural bone. It is an essential element for human beings, with signicant functional roles in biological systems. In addition, it easily degrades via corrosion in the electrolytic envi­ronment of the body. Therefore, magnesium and its alloys show promise as biocom­patible, osteoconductive, cardiovascular, and degradable implants for load-bearing applications (Staiger, Pietak, Huadmai, & Dias, 2006). However, the high corrosion rate and accumulation of hydrogen gas upon degradation hinder its clinical application. Many surface modications have been adopted to improve the biodegradation resis­tance of magnesium, such as ion implantation (Liu, Xin, Tian, & Chu, 2007a; Wan
et al., 2008; Wang, Zeng, Wu, Yao, & Lai, 2007; Wu, Zeng, Yao, & Han, 2007),
micro-arc oxidation (Gu et al., 2011; Zhang, Zhao, Wu, Wang, & Wu, 2007), and hydrothermal treatment (Gu, Zheng, Cheng, & Zheng, 2009a; Tomozawa &
Hiromoto, 2011).
A great deal of polymers have been successfully adopted as surface coating mod­ications on magnesium alloys, including commonly used biodegradable synthetic polymers such as polylactic-co-glycolic acid (PLGA) (Li, Cao, Zhang, Zhang, &
He, 2010), polycaprolactone (PCL) (Wong et al., 2010), and polylactic acid (PLA)
(Chen et al., 2011). Some natural biopolymers, such as chitosan (Gu et al., 2009b), phytic acid (Ye, Zheng, Wang, Xi, & Li, 2012), and stearic acid (Ng, Wong, & Cheng,
2010) have been reported to be coated on the surface of magnesium alloys.
Natural biomaterial-based coatings are attractive for biomedical applications because they offer protection against corrosion and other functions, such as drug delivery and the ability to be functionalized with organic biomolecules (Hornberger,
Virtanen, & Boccaccini, 2012). Compared to synthetic polymers, natural biomaterials
exhibit excellent biocompatibility and bioactivity due to their extracellular cell matrix (ECM) components, which contain cell-specic domains such as the RGD (Arg-Gly-Asp) sequence (Tan & Marra, 2010). In addition, they are abundant in the biomass and are easily accessible from a range of sources, such as forest products, grasses, tunicates, crustacea, and stalks.
Surface Modication of Magnesium and its Alloys for Biomedical Applications. http://dx.doi.org/10.1016/B978-1-78242-078-1.00011-6
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302 Surface Modication of Magnesium and its Alloys for Biomedical Applications
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These natural materials have been shown to promote better healing at a faster rate and are expected to exhibit greater compatibility with humans. However, new concepts in implantable medical devices, especially tissue engineering derived from a combina­tion of biomaterials, require temporal features that ensure the biomaterial biodegrades into nontoxic byproducts (Khor & Lim, 2003).
In this chapter, we review the surface modication of magnesium alloys by natural biopolymer coatings to improve the biocompatibility or corrosion properties of biode­gradable magnesium and its alloys.
11.2 Phytic acid modication
11.2.1 Introduction to phytic acid
Phytic acid (myo-inositol hexaphosphoric acid C6H18O24P6) is a constituent of plants, which is composed of 1e5% by weight of edible legumes, cereals, oil seeds, pollens, and nut (Graf, Empson, & Eaton, 1987). Phytic acid (PA) has a strong ability to chelate multivalent metal ions, especially zinc, calcium, and iron, and, to a lesser extent, mag­nesium (Cheryan & Rackis, 1980). Figure 11.1 shows the structure of PA. Studies have shown its abilities to alter signal transduction, stimulate genes toward greater cell differentiation, act as an antioxidant as a food additive, and demonstrate anticancer properties (Ye et al., 2012).
11.2.2 Phytic acid coated on WE43 alloys
Ye et al. (2012) studied the in vitro corrosion and biocompatibility of PA-modied
WE43 alloys as biomaterials. The conversion coatings were prepared by immersing the WE43 alloy into the phytic acid solutions with different pH values (pH 3, 5, 8 and 10) at 40
In different pH conditions, one phytic acid can chelate with different numbers of magnesium ions using its 12 hydroxyl groups, resulting in different modication effects.
As shown in Figure 11.2, when the pH of the coating solution increased from 3 to 5, 8, and 10, the content of element P (at%) changed from 11.47% to 11.67%, 7.22%, and
OH
HO
O
O
HO
P
O
HO
Figure 11.1 Structure of phytic acid. Adapted from Ye et al. (2012).
C, with untreated WE43 alloy samples as controls.
OH
HO
P
OO
OP
O
O
P
OHHO
OH
O
P
O
HO
O
O
P
OH
OH
R
RR
R
R
R ==OPOH
R
O
OH