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I&C Safety Guide DRAFT 20110803.doc
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7.29. The adequacy of design features provided to meet the independence recommendations should be justified. Physical separation

7.30. Physical separation:

  • Protects against common cause failure due to the effects of internal hazards. Internal hazards of concern include fire, missiles, steam jets, pipe whip, chemical explosions, flooding, and failure of adjacent equipment;

  • May be used to protect against common cause failure due to common normal, abnormal, or accident environments, the effects of design basis accidents, or the effects of internal and external hazards. Environmental, seismic, and electromagnetic qualification may also achieve the necessary level of independence. Paragraphs 7.67-7.125 discuss these topics;

  • May reduce the likelihood of CCF as a result of events that have localized effects (e.g., tornado, or tsunami); and

  • Reduces the likelihood of inadvertent errors during operation or maintenance on redundant equipment.

7.31. Items that are part of safety systems should be physically separated from items of lower safety classification.

7.32. Redundant items of safety systems should be physically separated from each other.

7.33. Physical separation is achieved by distance, barriers, or a combination of the two.

7.34. NS-G-1.7, Ref. [13] and NS-G-1.11, Ref. [15] gives additional guidance on protection against fires and internal hazards.

7.35. It is important to carefully verify the adequacy of physical separation provided in areas of convergence for redundant equipment or wiring. Examples of these areas are:

  • Containment penetrations,

  • Motor control centres,

  • Switchgear areas,

  • Cable spreading rooms,

  • Equipment rooms,

  • The main and other control rooms, and

  • The plant process computer.

Electrical isolation

7.36. Electrical isolation is used to prevent electrical failures in one system from affecting connected systems, or redundant elements within a system. Electrical isolation controls or prevents adverse interactions between equipment and components caused by factors such as short circuits, open circuits, grounding, application of the maximum credible voltage, application of transient surge voltages (e.g. from conducted EMI), and mechanical interaction.

7.37. Safety systems and components should be electrically isolated from systems and components of lower safety classification.

7.38. Redundant portions of safety groups should be electrically isolated from each other.

7.39. Electrical isolation devices should prevent maximum credible voltage or current transients, grounds, open circuits, and short circuits applied to one side of the device from unacceptably degrading the operation of the connected safety circuits.

7.40. Examples of provisions for electrical isolation include: the absence of electronic connections, electronic isolating devices, optical isolating devices (including optical fibre), relays, separation distance, internal mechanical structures, or combinations of them.

Associated circuits

7.41. When it is impractical to provide adequate physical separation or electrical isolation between a safety circuit and a circuit of a lower class function, the lower class circuit (associated circuit) should be:

  1. Analysed or tested to demonstrate that the association does not unacceptably degrade the safety class circuits with which it is associated;

For example, the analysis or test may consider the maximum voltages within the associated circuit, in comparison with the safety circuit tolerances.

  1. Identified as part of the safety division with which it is associated; and

  2. Physically separated from other components (both safety and non-safety) to the same extent as the circuits of the safety division with which it is associated.

Shared data

7.42. Safety systems should not depend upon input from systems of lower safety classification to perform their safety functions.

7.43. The communication of data between safety systems and systems of a lower safety classification should be designed so that no credible failures in the lower class systems will prevent any connected safety system from meeting its minimum performance and reliability requirements.

7.44. Behaviours of lower class systems to be considered include those resulting from normal operation, failure, or malicious modification of the design.

7.45. In cases where safety systems will act on information from systems of lower safety classification there must be provisions to ensure that incorrect data from the non-safety system cannot inhibit safety functions. Often this is achieved through the use of priority logic that gives precedence to data and commands from within the safety system.

7.46. Paragraphs 8.44-8.51 provide additional recommendations for cases where protection and control systems use common signal inputs.

7.47. Paragraphs 8.98-8.111 provide additional recommendations for ensuring that digital data communication links do not pose a risk of CCF due to shared data or connections.

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