- •Contents
- •Introduction
- •1 Prospects for the creation of silicate composite materials
- •1.1 History and development of composite materials, their properties and applications
- •1.2 Need for the development of new materials
- •1.3 Composite materials: matrix, interface, combination
- •1.4 Dispersion-strengthened composite materials
- •1.5 Composite materials
- •1.6 Eutectic composite materials
- •1.7 Effect of interphase boundaries on the strength of the silicate composite materials
- •1.8 Physical and chemical processes of interaction at the interface of silicate composite materials
- •1.9 Types of links on an interface of phases in silicate composite materials
- •2 Innovative aspects of combining portland cement with gypsum binder
- •2.1 Methods of sulfation of cement
- •2.2 Creation and gypsum cement gypsum composite materials
- •2.3 Hardening of gypsum cement compositions
- •2.4 Technological ways of controlling the conditions of formation of gypsum cement gypsum stone
- •2.5 Influence of pozzolanic additives
- •2.6 Role of amorphous silica
- •2.9 Role of fillers in the formation of stones
- •2.10 Technology of dry construction mixtures
- •3 Artificial composite materials – concretEs
- •3.1 Cement polymer concretes
- •3.2 Concrete with chemical additives
- •3.3 Concrete and mortar on liquid glass
- •3.4 The essential elements of mechanics and concrete technology
- •3.5 Structure formation and concrete structure
- •3.6 Description features of stress-strain state of concrete methods of solid mechanics
- •3.7 Elements of fracture mechanics of concrete
- •3.8 Over view of the phenomenological theories of concrete strength
- •3.9 Theory of deformation of concrete and the ratio of the physical relations between stresses and deformations
- •3.10 Theory of concrete creep
- •4 Composite-mineral binding substances on the basis of large-tonnage industrial waste
- •4.1 Classification and types of industrial wastes
- •4.2 Gypsum-containing by-products of production
- •4.3 Lime-containing industrial wastes
- •4.4 Aluminosilicate by-products of production
- •4.5 Siliceous waste industry
- •5 Composite ceramic materials
- •5.1 Nanocrystalline structure and adjustable porosity on the basis of kaolinite and montmorillonite clays
- •5.2 Ceramics based on oxides
- •5.3 Ceramics based on complex oxide compounds
- •5.4 Magnetic ceramics (ferrites)
- •5.5 Superconducting ceramics
- •5.6 Ceramics from neoxena refractory compounds
- •Conclusion
- •Literature
- •Composite silicate materials
F. 7.03-18
MINISTRY OF EDUCATION AND SCIENCE OF THE REPUBLIC OF
KAZAKHSTAN
M. AUEZOV SOUTH KAZAKHSTAN STATE UNIVERSITY
Bibol Ye. Zhakipbayev
COMPOSITE SILICATE MATERIALS
Textbook
for master students 6М075300 – Chemical technology of refractory nonmetallic and silicate materials
the framework of the State program of industrial-innovative development – 2
S
hymkent,
2016
UDC 615.262.1(075.8)
PhD Bibol Ye. Zhakipbayev
Bibol Ye. Zhakipbayev
Composite silicate materials: textbook. – Shymkent: M. Auezov South Kazakhstan State University, 2016. – 178 p.
The textbook is designed for master students of 6М075300 – Chemical technology of refractory nonmetallic and silicate materials
Discusses the basic concepts for the study of the prospects for the creation of silicate composite materials; innovative aspects of combining Portland cement and gypsum binder; artificial composite materials – concretes; composite mineral binding substances on the basis of large-tonnage industrial wastes; ceramic composite materials.
Referees:
1. Sembiev O. Z. – doctor of technical Sciences, Professor, Vice-rector for innovative activities M.Auezov SKSU
2. Khudyakova T.M. – doctor of technical Sciences, Professor M.Auezov SKSU
3. Jakypbekova N.O. - doctor of technical Sciences, Professor M.Auezov SKSU
The textbook was reviewed and recommended for publication by the meeting of the Department "Technology of cement, ceramics and glass", Protocol №__ from " 2016
The textbook recommended for publication by the Teaching Council of M.Auezov SKSU, Protocol №1 from 31.08. 2016
© M. Auezov South Kazakhstan state University, 2016
Contents
|
|
page |
|
INTRODUCTION |
7 |
1 |
PROSPECTS FOR THE CREATION OF SILICATE COMPOSITE MATERIALS |
10 |
1.1 |
History and development of composite materials, their properties and applications |
10 |
1.2 |
Need for the development of new materials |
12 |
1.2.1 |
Technological directions of development of silicate composite materials |
13 |
1.2.2 |
Main classes of composite materials |
14 |
1.2.3 |
Problems in the development of new materials |
14 |
1.3 |
Composite materials: matrix, boundary, combination |
15 |
1.4 |
Dispersion-strengthened composite materials |
19 |
1.4.1 |
An edge dislocation |
20 |
1.4.2 |
Screw dislocation |
22 |
1.4.3 |
Effect of dislocations on the properties of crystalline bodies |
24 |
1.5 |
Composite materials |
30 |
1.6 |
Eutectic composite materials |
32 |
1.6.1 |
Application of the rules of linkage in two-component systems |
33 |
1.6.2 |
Application of the regulation lever in ternary systems |
34 |
1.6.2.1 |
Determination of quantitative content of phases formed during the crystallization if the system is liquid and one solid phase |
34 |
1.6.2.2 |
Determination of quantitative content of phases formed During the crystallization in the presence of liquid and two solid phases |
35 |
1.6.2.3 |
Determination of quantitative proportions of solid phases produced from the melt at the moment of crystallization |
36 |
1.7 |
Effect of interphase boundaries on the strength of the silicate composite materials |
37 |
1.8 |
Physical and chemical processes of interaction at the interface of silicate composite materials |
37 |
1.9 |
Types of links on an interface of phases in silicate composite materials |
39 |
1.9.1 |
Mechanical connection |
39 |
1.9.2 |
Communication by wetting and dissolution |
39 |
1.9.3 |
Reactionary communication |
39 |
1.9.4 |
Exchange-reaction communication |
40 |
1.9.5 |
Oxide connection |
40 |
1.9.6 |
Mixed connection
|
41 |
2 |
INNOVATIVE ASPECTS OF COMBINING PORTLAND CEMENT WITH GYPSUM BINDER |
42 |
2.1 |
Methods of sulfation of cement |
42 |
2.2 |
Creation and gypsum cement gypsum composite materials |
43 |
2.3 |
Hardening of gypsum cement compositions |
44 |
2.3.1 |
Sulfate lime siliceous system |
45 |
2.3.2 |
Sulfate Silicate System |
49 |
2.3.3 |
Sulphate aluminate system |
52 |
2.3.4 |
Sulphate aluminate Silicate system |
55 |
2.3.5 |
Features of the formation of a cementing stone |
57 |
2.4 |
Technological ways of controlling the conditions of formation of gypsum cement gypsum stone |
58 |
2.5 |
Influence of pozzolanic additives |
58 |
2.6 |
Role of amorphous silica |
60 |
2.7 |
Pre-hydration of the cement component of the composition |
62 |
2.8 |
Pre-sulfation of the cement component of the composition |
63 |
2.9 |
Role of fillers in the formation of stone |
63 |
2.10 |
Technology of dry construction mixtures
|
64 |
3 |
ARTIFICIAL COMPOSITE MATERIALS – CONCRETES |
67 |
3.1 |
Cement polymer concretes |
67 |
3.2 |
Concrete with chemical additives |
68 |
3.3 |
Concrete and solutions on liquid glass |
70 |
3.4 |
The essential elements of mechanics and concrete technology |
71 |
3.5 |
Structure formation and concrete structure |
76 |
3.5.1 |
The main types of concrete structures |
77 |
3.5.2 |
Levels of the concrete structure |
78 |
3.5.3 |
Contact with the strength of the concrete structure and its density |
79 |
3.6 |
Description Features of stress-strain state of concrete methods of solid mechanics |
80 |
3.7 |
Elements of fracture mechanics of concrete |
83 |
3.8 |
Over view of the phenomenological theories of concrete strength |
85 |
3.9 |
Theory of deformation of concrete and the ratio of the physical relations between stresses and deformations |
86 |
3.10 |
Theory of concrete creep
|
86 |
IV |
COMPOSITE MINERAL BINDING SUBSTANCES ON THE BASIS OF LARGE-TONNAGE INDUSTRIAL WASTES |
88 |
4.1 |
Classification and types of industrial wastes |
88 |
4.2 |
Gypsum-containing by-products of production |
96 |
4.3 |
Lime-containing industrial wastes |
102 |
4.3.1 |
Carbide lime |
102 |
4.3.2 |
Waste the soda industry |
105 |
4.3.3 |
Carbonate waste production of NPK |
106 |
4.3.4 |
Coccozella residues |
107 |
4.4 |
Aluminosilicate by-products of production |
107 |
4.4.1 |
Slags black and nonferrous metallurgy |
107 |
4.4.1.1 |
Blast furnace slag |
109 |
4.4.1.2 |
Electrotermometria wastes |
110 |
4.4.2 |
Nepheline (belit) slurries |
111 |
4.4.3 |
Waste of mining industry and ore dressing |
114 |
4.4.4 |
Fuel ash, slag and ash-slag mixture |
114 |
4.4.4.1 |
Processes occurring during the combustion of solid fuels |
115 |
4.4.4.2 |
Classification of waste ash |
116 |
4.4.4.3 |
Use of ash and slag waste in the building materials industry |
118 |
4.5 |
Siliceous waste industry |
120 |
4.5.1 |
Cullet |
120 |
4.5.2 |
Micro silica |
120 |
4.5.3 |
Silica gel
|
121 |
V |
COMPOSITE CERAMIC MATERIALS |
122 |
5.1 |
Nanocrystalline structure and adjustable porosity on the basis of kaolinite and montmorillonite clays |
122 |
5.2 |
Ceramics based on oxides |
124 |
5.2.1 |
Alumina ceramic |
124 |
5.2.2 |
Baddeleita ceramics |
130 |
5.2.3 |
Bromelicola ceramics |
133 |
5.2.4 |
Periclase ceramics |
135 |
5.2.5 |
Yttrium oxide ceramics |
137 |
5.3 |
Ceramics based on complex oxide compounds |
138 |
5.3.1 |
Silicate and aluminosilicate ceramics |
138 |
5.3.2 |
Clinoenstatite (steatite) ceramics |
142 |
5.3.3 |
Forsterite ceramics |
145 |
5.3.4 |
Cordierite ceramics |
146 |
5.3.5 |
Celsian ceramics |
147 |
5.3.6 |
Spodumene ceramics |
148 |
5.3.7 |
Wollastonite ceramics |
148 |
5.3.8 |
Titanium ceramic |
149 |
5.4 |
Magnetic ceramics (ferrites) |
156 |
5.5 |
Superconducting ceramics |
159 |
5.6 |
Ceramics from neoxena refractory compounds |
159 |
5.6.1 |
Ceramics of carbides |
163 |
5.6.2 |
Ceramics from nitrides |
166 |
5.6.3 |
Ceramics of borides |
170 |
5.6.4 |
Ceramics from silicides |
170 |
5.6.5 |
Ceramics from oxycarbides, oxynitrides; Simone, Sialons
|
171 |
|
CONCLUSION
|
174 |
|
References
|
175 |
