- •Generalinformation
- •Informationlabels
- •Periodicmaintenance
- •Valveclearance...................................................................2-8
- •Valveclearance
- •Inspectevery24000km(15000miles,24months).
- •IrWtl09900-20803:Thicknessgauge
- •09913-10750:Adaptor
- •Ventitsshortoropencircuit.
- •Iacautioni
- •09900-22302:Plastigauge
- •09900-22403:Smallboregauge{18-35mm)
- •09916-34542:Reamerhandle
- •09916-43220:Attachment(2)
- •Initialseatcut
- •15Mm(0.6in)fromthepistonskirtend.
- •Installation
- •1Root109913-70210:Bearinginstallerset
- •Inspectionandcleaning
- •09900-20701:Magneticstand
- •09900-21304:V-block(100mm)
- •09900-22401:Smallboregauge(1o-18mm)
- •Inspection
- •Iacautioni
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Becareful!nottodamagethecylinderwallbytheconrod.
- •1L1molybdenumoilsolution
- •Iacautioni
- •Initial:15n·m(1.5kgf·m,11.0lb-ft)Final:90°(1/.Iturn)
- •Inglightly.
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Usethenewgaskettopreventoilleakage.
- •FlSystemandintakeairsystem
- •Voltagecheck
- •VoltageBetween:
- •VoltageBetween:
- •Injectiontime(injectionvolume)
- •Various
- •ISensors
- •IUltimate
- •Injectionstopcontrol
- •Injectiontiming
- •Intakeairsystem
- •Injection"yes""'yes"
- •Inspection
- •1Root109900-25008:Multicircuittester
- •1Rq109900-25008:Multicircuittester
- •Inspection
- •Irk!09900-25008:Multicircuittester
- •1Rkib09900-25008:Multicircutitester
- •Construction
- •Inspection
- •1Root109930-11960:Torxwrench
- •Inspection
- •Iapsensorinspection
- •Iapsensorremoval/installation
- •28ForTPsensorsettingprocedure.
- •Iatsensorinspection
- •Iatsensorremoval/installation
- •Inspection
- •Installation
- •Inspection
- •..Takespecialcarewhenhandlingthetemperature-sen• sor.Itmaycausedamageifitgetsasharpimpact.
- •Installation
- •Inspection
- •Installation
- •Inspection
- •Usethenew0-ringstopreventenginecoolantleakage.
- •Icamdrivechaini
- •Istarterclutchi
- •Chassis
- •Installation
- •Installation
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Itemn·mkgf·mlb-ft
- •Inspection
- •09940-14960:Steeringstemnutwrenchsocket
- •Inspectionanddisassembly
- •09940-14960:Steeringstemnutwrenchsocket
- •09940-14960:Steeringstemnutwrenchsocket
- •Itemn·mkgf-mlb-ft
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Inspectionanddisassembly
- •Ingsolventsuchasgasoline,kerosineortheothers.
- •Iw)lllllu.D
- •Inspection
- •Valveinspection
- •Valveinstallation
- •Electricalsystem
- •IIncorrectt
- •Ignitioncoil
- •Ignitionsystem
- •0 Sensor
- •ICorrectIncorrect
- •Inspection
- •Ventanelectricshockwhiletesting.
- •Ignitioncoiuplugcapresistance
- •1Riot109900-25008:Multicircuittesterset
- •Inspection
- •09930-11940:Bitholder
- •Initialcharging
- •Iacautioni
- •Iacautioni
- •Insideofthebodycowling
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Note
- •Itemstd/spec.Note
- •11IiiIu
- •Iatsensor
- •Suzukimotorcorporation
11IiiIu
:INTAKEAIRTEMPERATURESENSOR
:CAMSHAFTPOSITIONSENSOR
:INTAKEAIRPRESSURESENSOR
:THROTTLEPOSITIONSENSOR
:FUELINJECTION
:ENGINECOOLANTTEMPERATURESENSOR
:SECONDARYTHROTTLEVALVEACTUATOR
:CRANKSHAFTPOSITIONSENSOR
:SECONDARYTHROTTLEPOSITIONSENSOR
WIRECOLORB :Black
Bl:Blue
Br:Brown
Dbr:DarkbrownDg:DarkgreenG:Green
Gr:Gray
Lbl:Lightblue
Lg:Lightgreen
0:Orange
P:Pink
R:Red
V:VioletW:WhiteY:Yellow
BIBI:BlackwithBluetracerBIBr:BlackwithBrowntracerBIG:BlackwithGreentracer
Bllg:BlackwithLightgreentracer
BIO:BlackwithOrangetracer
BIR:BlackwithRedtracer
#1B/W:BlackwithWhitetracer
B/Y:BlackwithYellowtracerBllB:BluewithBlacktracerBllG:BluewithGreentracerBllR:BluewithRedtracerBllW:BluewithWhitetracerBl/Y:BluewithYellowtracerGIB:GreenwithBlacktracerGIBI:GreenwithBluetracerGIR:GreenwithRedtracerG/W:GreenwithWhitetracerG/Y:GreenwithYellowtracer
OIB:OrangewithBlacktracer
OIBI:OrangewithBluetracerOIG:OrangewithGreentracerOIR:OrangewithRedtracerOIW:OrangewithWhitetracerO/Y:OrangewithYellowtracerPIB:PinkwithBlacktracer
RIB:RedwithBlacktracerRIBI:RedwithBluetracerR/W:RedwithWhitetracerWIB:WhitewithBlacktracerWIBI:WhitewithBluetracerWIR:WhitewithRedtracerYIB:YellowwithBlacktracerYIBI:YellowwithBluetracer
YIG:YellowwithGreentracerYIR:YellowwithRedtracerY/W:YellowwithWhitetracer
STCU:SECONDARYTHROTTLECONTROLUNIT
WIRINGDIAGRAM
FORE-03,28,33
T:TURNSIGNALINDICATORLIGHTB:HIGHBEAMINDICATORLIGHT
N:NEUTRALINDICATORLIGHTF:FUELINDICATORLIGHT
OIL:OILPRESSURE/ENGINECOOLANT
TEMP.IF!INDICATORLIGHT
ECM
SPEEDOMETER
FRONTBRAKESWITCH
IGNITIONCOIUPLUGCAP
OIL
1---@-i
SIDE-STANDSWITCH
[Ila:[DID>:C!im[D'i:ii:30
I
I
FRONTTURNSIGNALLIGHT(R).
@j:-8~--:[J=•B/W-
y
1---A
Lg-L_
~~B
@j=-8%v-I
~1---G
8/
HEADLIGHT(LO)
~~
I81
IL
-8
8
HEADLIGHT(HI)8
G
8
A/
@t8~il)=-;8/W-01
FRONTTURNSIGNALLIGHT(L)
Br-L-..
o===-8/W·~
LICENSEPLATELIGHT
'-~~~~~~-8~-:(lr8~~
REARTURNSIGNALLIGHT(Li)
i#lll,~~
IJ
IDD~~r±h
ill
i2o~APSENSOR
M~~
>-0:a,_a:aac:;5m>=m::::!o:11
FUEL
ECTSENSOR
IFUELPUMP/FUELLEVELSWITCH
12V
LEVEL
LIGHTII
rI
RESISTERSTARTERMOTOR
I11
I~l
II~TII
ooaa:
~[Iliii>tni:fl'~o:
0:"
FORE-02,19
T:TURNSIGNALINDICATORLIGHTB:HIGHBEAMINDICATORLIGHT
N:NEUTRALINDICATORLIGHT
F:FUELINDICATORLIGHT
OIL:OILPRESSURE/ENGINECOOLANT
TEMPJFIINDICATORLIGHT
SPEEDOMETER
IGNITIONCOIUPLUGCAP
ECM
lHw1u1wJIIIT~L1-1
1
rr1ur-~~1'u~~~1L1~u='!i'iuu!!1l3tt==t==tr=stt==itt+RlllmIllI±,..±±o"±ta;iiiiiiiiiiiiiiia:
I
I
a:
I
®ts~w--:[1::-BIW-
FRONTTURNSIGNALLIGHT(R)Lg~~
mm>=i:Cco(Dii'.00
I
B~R-----i----++++--l-+~;w-mttlflF~~s~#1=b-dgrr-m----ttt--R=H=====t'.t-lill
L-
,_l
BRAKELIGHT/TAILLIGHT
IW
@l=-s~LIGHT(LO)
'--
I
I
B
Bl
Lgw
8
•1+=
m~~~~·M••~~~.b.~-····BBIWrw'sjB]BIWJr-w's+~f-~-_-j-llcj
HEAD
8
@==;~yHEADLIGHT(HI)
BIW-
@ts~~BIBW-
8
R/
GrBl
01G
~-------s~-=OJ:-s~ltV
FRONTTURNSIGNALLIGHT(L)
@i:-s%i[tBr~1-
LICENSEPLATELIGHT
POSITIONLIGHT
REARTURNSIGNALLIGHT(L)
~;µ~~ill
c~~
o00APSENSOR
a:,..a.c.'5<'.5(5~iil
I!
M
>mg~
ID~iii~~#{#*#
~ri&C.O<Il@lll~ID<Illlllll~~
ill
FUELLEVEL
ECTSENSOR
IFU
IPU
RE
FUELPUMP/FUELLEVELSWITCH
TOLJREGULATOR/
SENSORGPRECTIFIER
OILPRESSURESENSOR••GENERATORM
12V
LIGHTRESISTER
-
I
I
,-+-'-111I'IIIII
11c
SWITCH@CKP
CMPSENSOR
SENSOR
STARTERMOTOR
m;:cm:coc,>-CD~"'~a:l::o:a:
FORE-24
T:TURNSIGNALINDICATORLIGHTB:HIGHBEAMINDICATORLIGHT
N:NEUTRALINDICATORLIGHT
F:FUELINDICATORLIGHT
Oil:OILPRESSURE/ENGINECOOLANT
TEMP./FIINDICATORLIGHT
,
IGNITIONCOIUPLUGCAP
SPEEDOMETER
T
BOIL
N
F
ma:rniii>iDIIJcoocao
®ts~1}=•Lg-._
I
FRONTTURNSIGNALLIGHT(R)y
B/W--'--
®ts~~
©J=-s~·-HEADLIGHT(LO)
~~
HEADLIGHT(HI)
BB/W-
FRONTTURNSIGNALLIGHT(L)
B/W,_
o:::::==-Br--~'--GBl
I-Bl
L
B
BBG
RI
Of
·=ff
-e~~~-~--~UbwresBrrf«i-l_wr-sB~r-+-++--t----1-U-.3
LICENSEPLATELIGHT
'--------B~-=en:-B~~
REARTURNSIGNALLIGHT(l)
~Q.31mca:mm
ill
1H~~Aes"soe~"
FUSEBOX
1.HEADHI15A
2.HEADLO15A
3.FUEL10A
4.IGNITION15A
5.SIGNAL15A
6.FAN10A
FUELLEVELLIGHTRESISTER
STARTERMOTOR
12V
