- •Generalinformation
- •Informationlabels
- •Periodicmaintenance
- •Valveclearance...................................................................2-8
- •Valveclearance
- •Inspectevery24000km(15000miles,24months).
- •IrWtl09900-20803:Thicknessgauge
- •09913-10750:Adaptor
- •Ventitsshortoropencircuit.
- •Iacautioni
- •09900-22302:Plastigauge
- •09900-22403:Smallboregauge{18-35mm)
- •09916-34542:Reamerhandle
- •09916-43220:Attachment(2)
- •Initialseatcut
- •15Mm(0.6in)fromthepistonskirtend.
- •Installation
- •1Root109913-70210:Bearinginstallerset
- •Inspectionandcleaning
- •09900-20701:Magneticstand
- •09900-21304:V-block(100mm)
- •09900-22401:Smallboregauge(1o-18mm)
- •Inspection
- •Iacautioni
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Becareful!nottodamagethecylinderwallbytheconrod.
- •1L1molybdenumoilsolution
- •Iacautioni
- •Initial:15n·m(1.5kgf·m,11.0lb-ft)Final:90°(1/.Iturn)
- •Inglightly.
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Usethenewgaskettopreventoilleakage.
- •FlSystemandintakeairsystem
- •Voltagecheck
- •VoltageBetween:
- •VoltageBetween:
- •Injectiontime(injectionvolume)
- •Various
- •ISensors
- •IUltimate
- •Injectionstopcontrol
- •Injectiontiming
- •Intakeairsystem
- •Injection"yes""'yes"
- •Inspection
- •1Root109900-25008:Multicircuittester
- •1Rq109900-25008:Multicircuittester
- •Inspection
- •Irk!09900-25008:Multicircuittester
- •1Rkib09900-25008:Multicircutitester
- •Construction
- •Inspection
- •1Root109930-11960:Torxwrench
- •Inspection
- •Iapsensorinspection
- •Iapsensorremoval/installation
- •28ForTPsensorsettingprocedure.
- •Iatsensorinspection
- •Iatsensorremoval/installation
- •Inspection
- •Installation
- •Inspection
- •..Takespecialcarewhenhandlingthetemperature-sen• sor.Itmaycausedamageifitgetsasharpimpact.
- •Installation
- •Inspection
- •Installation
- •Inspection
- •Usethenew0-ringstopreventenginecoolantleakage.
- •Icamdrivechaini
- •Istarterclutchi
- •Chassis
- •Installation
- •Installation
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Itemn·mkgf·mlb-ft
- •Inspection
- •09940-14960:Steeringstemnutwrenchsocket
- •Inspectionanddisassembly
- •09940-14960:Steeringstemnutwrenchsocket
- •09940-14960:Steeringstemnutwrenchsocket
- •Itemn·mkgf-mlb-ft
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Inspectionanddisassembly
- •Ingsolventsuchasgasoline,kerosineortheothers.
- •Iw)lllllu.D
- •Inspection
- •Valveinspection
- •Valveinstallation
- •Electricalsystem
- •IIncorrectt
- •Ignitioncoil
- •Ignitionsystem
- •0 Sensor
- •ICorrectIncorrect
- •Inspection
- •Ventanelectricshockwhiletesting.
- •Ignitioncoiuplugcapresistance
- •1Riot109900-25008:Multicircuittesterset
- •Inspection
- •09930-11940:Bitholder
- •Initialcharging
- •Iacautioni
- •Iacautioni
- •Insideofthebodycowling
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Note
- •Itemstd/spec.Note
- •11IiiIu
- •Iatsensor
- •Suzukimotorcorporation
Itemstd/spec.Note
Firingorder1·2-4·3
SparkplugTypeNGK:CR9EDENSO:U27ESR-N
Gap 0.7-0.8(0.028-0.031)
SparkperformanceOver8(0.3)at1atm.CKPsensorresistance70-220.n
CKPsensorpeakvoltageMorethan0.5V<±):G·8:B
.n
IgnitioncoilresistancePrimary0.8-2.0Terminal-Terminal
Secondary 8-15k.QPlugcap-Terminal
IgnitioncoilprimarypeakvoltageMorethan80VGeneratorcoilresistance0.2-1.5.n
GeneratorMax.outputApprox.390Wat5000r/min.
Generatorno-loadvoltageMorethan65V(AC)at5000r/min.(whencold)
Regulatedvoltage14.0-15.0Vat5000r/min.Starterrelayresistance3-5.Q
GPswitchvoltageMorethan0.6V(Fromtsttotop)BatteryTypedesignationFTX9-BS
Capacity12V28.8kC(8Ah)/10HR
FusesizeHeadlightHl15ALO 15A
Signal15AIgnition15AFuel10AFan10AMain30A
WATTAGE
ITEMSTD/SPEC.
E-03,-24,-28,-33E-02,-19
HeadlightHISS+SSwf-
LOSSWf-ParkingorpositionlightSWBrakelightrraillight21/Swx2f-Turnsignallight21wx4f-CombinationmeterlightLEDf-TurnsignalindicatorlightLEDf-
HighbeamindicatorlightLEDf-
Neutralindicatorlight |
LED |
f- |
Flindicatorlight/Oilpressure |
|
|
indicatorlight/Enginecoolanttemp.indicatorlight |
LED |
f- |
Fuellevelindicatorlight |
LED |
f- |
BRAKE+WHEELUnit:mm(in)ITEM STD/SPEC.LIMIT
Rearbrakepedalheight50-60
(1.97-2.36)
BrakediscthicknessFront4.8-5.24.S(0.189-0.205)(0.177)
Rear4.8-5.24.S(0.189-0.20S)(0.177)
Brakediscrunout0.30(0.012)
Mastercylinderbore
Mastercylinderpistondiam.
Brakecalipercylinderbore
Front1S.870-1S.913(0.6248-0.626S)
Rear12.700-12.743(O.SOOO-0.5017)
Front 1S.827-1S.8S4(0.6231-0.6242)
Rear12.6S7-12.684(0.4983-0.4994)
Front
Leading
30.230 |
-30.280 |
(1.1902 |
-1.1921) |
33.960 |
-34.010 |
(1.3370 |
-1.3390) |
Trailing
Brakecaliperpistondiam.
Rear 38.180-38.2S6(1.S031-1.S061)
Front
Leading
30.167- |
30.200 |
(1.1877- |
1.1890) |
33.901- |
33.934 |
(1.3345- |
1.3399) |
Trailing
Rear38.098-38.148(1.4999-1.5019)
BrakefluidtypeDOT4
-
ITEMSTD/SPEC.LIMIT
Axial
Wheelrimrunout2.0(0.08)2.0(0.08)
WheelrimsizeFront17xMT3.50
Rear17xMT5.50
Front
Wheelaxlerunout0.25(0.010)
Rear0.25(0.010)
TIRE Unit:mm(in)ITEMSTD/SPEC.LIMIT
ColdinflationtirepressureFront250kPa
Radial
(Soloriding)(2.50kgf/cm2,36psi)Rear250kPa
(2.50kgf/cm2,36psi)
ColdinflationtirepressureFront250kPa
(Dualriding)(2.50kgf/cm2,36psi)
Rear |
250kPa |
|
(2.50kgf/cm2,36psi) |
||
Tiresize |
Front Rear |
120/70ZR17(58W) 180/55ZR17(73W) |
Front
TiretypePIRELLI:MTR21scorsa(E-02,19)DUNLOP:D207FU(Theothers)
Rear
Rear PIRELLI:MTR22scorsa(E-02,19)DUNLOP:D207U(Theothers)TiretreaddepthFront1.6
(Recommendeddepth)(0.06)
2.0(0.08)
SUSPENSION ITEMFrontforkstroke |
STD/SPEC. 125 |
Unit:mm(in)LIMIT |
|
(4.92) |
|
Frontforkspringfreelength |
248.6 |
243 |
|
(9.79) |
(9.57) |
Frontforkoillevel(withoutspring, |
102 |
|
outertubefullycompressed) |
(4.02) |
|
Frontforkoiltype |
SUZUKIForkoilSS-08(#10)oranequivalentforkoil |
|
Frontforkoilcapacity(eachleg) |
528ml |
|
{17.8/18.6US/Impoz)
Frontforkspringadjuster4thgroovefromtop
FrontforkdampingforceRebound1and1/sturnsoutadjusterCompression1and't«turnsout
Rearshockabsorberspring191.5pre-setlength(7.539)
RearshockabsorberdampingRebound1and1/4turnsoutforceadjusterCompression1and't«turnsout
ITEMSTD/SPEC.LIMITRearwheeltravel130
(5.1)
Swingarmpivotshaftrunout0.3(0.01)
FUEL+OIL |
|
|
ITEMFueltype |
STD/SPEC. Useonlyunleadedgasolineofatleast87pump |
NOTE |
octane(R"2M)or91octaneorhigherratedbythe
reserchmethod.
GasolinecontainingMTBE(MethylTertiaryButylEther),lessthan10%ethanol,orlessthan5%methanolwithappropriatecosolventsandcorro-sioninhibitorispermissible.
Gasolineusedshouldbegraded91octaneorhigher.Anunleadedgasolineisrecommended.
Fueltankcapacityincluding18L
reserve(4.8/4.0US/Impgal)
Approx.4.1L
Fuellevelindicatorlightflickering(1.1/0.9US/Impgal)
Fuellevelindicatorlight
liahting(0.69/0.58US/Impgal)
EngineoiltypeSAE1OW/40,API,SForSGEngineoilcapacity
E-03,28,33
Theothers
Change2.8L
Approx.2.6L
(3.0/2.5US/Impqt)Filterchange3.1L
(3.3/2.7US/Impqt)
Overhaul3.4L
(3.6/3.0US/Impqt)
WIRINGDIAGRAM
FlSYSTEMWIRINGDIAGRAM
STARTERBUTTON
..Cl..
SIDE-STANDRELAY
SIDE-STANDSWITCH
BATTERYMAINSWITCH
IGNITIONCOIL
1111
CLPSWITCH
FUELPUMPRELAY
STARTERRELAY
G)IG1W/BI
@IG2B
@IG3y
@)#11Gr/W
®#21Gr/B
®#31Gr/Y
(i)#41Gr/R
®F.RLYY/B
@IG4G
@)ATO/Y
@+BO/W
@)CLTB/Y
@)NTBl
@MSB/Br
@N+w
@N-G/W
@STAY/G
@G+B/Y
@G-Br
®STDbr
@VMY/R
@)VTAP/B
@vccR
@THADg
®THWBIBI
®PAG/Y
®E2B/Br
®DONB
®TACOY/BI
®TECHB/G
®GPp
®PMG/B
@TSW/R
®E01B/W
@E02B/W
@E03B/W
@E18/W
ECM
MODESELECTIONSWITCH
SPEEDOMETER
APSENSOR
TIPOVERSENSOR
N
5
GPSWITCH
!ATSCMPSIAPSTPS
FlECTSSTVACKPSSTPS
,/
III
......_<,111
'-1
I,,.----\.,\'.°'I
