- •Generalinformation
- •Informationlabels
- •Periodicmaintenance
- •Valveclearance...................................................................2-8
- •Valveclearance
- •Inspectevery24000km(15000miles,24months).
- •IrWtl09900-20803:Thicknessgauge
- •09913-10750:Adaptor
- •Ventitsshortoropencircuit.
- •Iacautioni
- •09900-22302:Plastigauge
- •09900-22403:Smallboregauge{18-35mm)
- •09916-34542:Reamerhandle
- •09916-43220:Attachment(2)
- •Initialseatcut
- •15Mm(0.6in)fromthepistonskirtend.
- •Installation
- •1Root109913-70210:Bearinginstallerset
- •Inspectionandcleaning
- •09900-20701:Magneticstand
- •09900-21304:V-block(100mm)
- •09900-22401:Smallboregauge(1o-18mm)
- •Inspection
- •Iacautioni
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Becareful!nottodamagethecylinderwallbytheconrod.
- •1L1molybdenumoilsolution
- •Iacautioni
- •Initial:15n·m(1.5kgf·m,11.0lb-ft)Final:90°(1/.Iturn)
- •Inglightly.
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Usethenewgaskettopreventoilleakage.
- •FlSystemandintakeairsystem
- •Voltagecheck
- •VoltageBetween:
- •VoltageBetween:
- •Injectiontime(injectionvolume)
- •Various
- •ISensors
- •IUltimate
- •Injectionstopcontrol
- •Injectiontiming
- •Intakeairsystem
- •Injection"yes""'yes"
- •Inspection
- •1Root109900-25008:Multicircuittester
- •1Rq109900-25008:Multicircuittester
- •Inspection
- •Irk!09900-25008:Multicircuittester
- •1Rkib09900-25008:Multicircutitester
- •Construction
- •Inspection
- •1Root109930-11960:Torxwrench
- •Inspection
- •Iapsensorinspection
- •Iapsensorremoval/installation
- •28ForTPsensorsettingprocedure.
- •Iatsensorinspection
- •Iatsensorremoval/installation
- •Inspection
- •Installation
- •Inspection
- •..Takespecialcarewhenhandlingthetemperature-sen• sor.Itmaycausedamageifitgetsasharpimpact.
- •Installation
- •Inspection
- •Installation
- •Inspection
- •Usethenew0-ringstopreventenginecoolantleakage.
- •Icamdrivechaini
- •Istarterclutchi
- •Chassis
- •Installation
- •Installation
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Itemn·mkgf·mlb-ft
- •Inspection
- •09940-14960:Steeringstemnutwrenchsocket
- •Inspectionanddisassembly
- •09940-14960:Steeringstemnutwrenchsocket
- •09940-14960:Steeringstemnutwrenchsocket
- •Itemn·mkgf-mlb-ft
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Inspectionanddisassembly
- •Ingsolventsuchasgasoline,kerosineortheothers.
- •Iw)lllllu.D
- •Inspection
- •Valveinspection
- •Valveinstallation
- •Electricalsystem
- •IIncorrectt
- •Ignitioncoil
- •Ignitionsystem
- •0 Sensor
- •ICorrectIncorrect
- •Inspection
- •Ventanelectricshockwhiletesting.
- •Ignitioncoiuplugcapresistance
- •1Riot109900-25008:Multicircuittesterset
- •Inspection
- •09930-11940:Bitholder
- •Initialcharging
- •Iacautioni
- •Iacautioni
- •Insideofthebodycowling
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Note
- •Itemstd/spec.Note
- •11IiiIu
- •Iatsensor
- •Suzukimotorcorporation
09930-11940:Bitholder
IACAUTIONl
Whenreusingtheignitionswitchbolt,cleanthreadandapplytheTHREADLOCKSUPER"1322"
~99000-32110:THREADLOCKSUPER"1322"
®@©©CE)®©
Inspecteachswitchforcontinuitywithatester.IfanySTARTERBUTTON
abnormalityisfound,replacetherespectiveswitchassemblieswithnewones.
IGNITIONSWITCH(ForE-24)
~rR0O/YB/W
~rO/WY/G
Positio.n
PUSH0-0
HORNBUTTON
Position
ON0-000
OFF
p~.
rBIBIB/W
LOCK
(ForOthers)
~rR0O/YB/WGrBr
Positlon
ON0-k)0---o
OFF
LOCK
PUSH0-0
FRONTBRAKESWITCH
~rB/RB
Position
OFF
ON0-0
REARBRAKESWITCH
p0I
LIGHTINGSWITCH
(ExceptforE-03,24,28and33)
-0~rO/GW/B
Position
OFF
ON0I0
Poston
OFF(•)
O/BIGrIO/RY/W
CLUTCHLEVERPOSITIONSWITCH
~rB/YB/Y
Position
S(:co:)0-0
OFF
ON(-:(?:-)cI
DIMMERSWITCH
-0o-+-o
ON0I0
OILPRESSURESWITCH
Position
wyY/W
p~G/YGround
HI(~D)0-0
ON(engine
LO(~C>)0I
-0isstopped)
OFF(engine
TURNSIGNALSWITCH
~rLgLblB
Positon
L00
PUSH
R0-0
isrunning)
NOTE:
Beforeinspectingtheoilpressureswitch,checkiftheengineoillevelisenough.(t:7'2-13)
WIRECOLOR
PASSINGLIGHTSWITCH(ExceptforE-03,28and33)
B:BlackLbl:Lightblue
Br:BrownLg:Lightgreen
Gr:Gray0:Orange
BIBI:BlackwithBluetracer
R:Red
Y:Yellow
W:White
Positio.n
IO/Ry
B/W:BlackwithWhitetracerB/Y:BlackwithYellowtracerB/R:BlackwithRedtracer
PUSH0-0
ENGINESTOPSWITCH
~rO/BO/W
Position
OFF(~)
RUN(0)0-0
G/Y:GreenwithYellowtracer
O/B:OrangewithBlacktracerO/BI:OrangewithBluetracerO/G:OrangewithGreentracerO/R:OrangewithRedtracerO/W:OrangewithWhitetracerO/Y:OrangewithYellowtracerW/B:WhitewithBlacktracerY/G:YellowwithGreentracerY/W:YellowwithWhitetracer
BATTERY
SPECIFICATIONS
TypedesignationFTX9-BS
Capaci12V,28.8kC(8Ah)/10HR
Initialcharging
Fillingelectrolyte
•RemovethealuminumtapeI:sealingthebatteryelectrolytefillerholes.
•Removethecaps(Z).
NOTE:
•Afterfillingtheelectrolytecompletely,usetheremovedcap2'
asthesealedcapsofbattery-fillerholes.
•Donotremoveorpiercethesealedareas-~oftheelectrolytecontainer.
Filter
Anodeplates
Separator
~,
(fiberglassplate)
Fillerholes
•Insertthenozzlesoftheelectrolytecontainerintothebattery'selectrolytefillerholes,holdingthecontainerfirmlysothatitdoesnotfall.Takeprecautionnottoallowanyofthefluidtospill.
•Makesureairbubblesarecomingupeachelectrolytecontainer.andleaveinthispositionforaboutmorethan20minutes.
I-0-_11-c_0-J1-0I
c
J~
A1r.)"...)o0
:.I()()0
ouoc00r'.
f
°:;(
bubbles-Loeooo0o0·-.Jo00'J'-'
oo0O<.>o'..)o."u
000
ooo(J0o0oocU
e0°rrPso
-
~-0....ELECTRICALSYSTEM7-33
NOTE:
Ifnoairbubblesarecomingupfromafillerport,tapthebottomoftheelectrolytecontainertwoorthreetimes.
Neverremovethecontainerfromthebattery
-----..-·
-.
•Afterconfirmingthattheelectrolytehasenteredthebattery
-.....
......
'(F
1u•u
completely,removetheelectrolytecontainersfromthebattery.
"()u~~
o~co
Waitforabout20minutes.
•Insertthecapsintothefillerholes,pressinginfirmlysothatthetopofthecapsdonotprotrudeabovetheuppersurfaceofthebattery'stopcover.
