IIncorrectt

Measurethecontinuityofthegeneratorcoil.

(C::::7'7-8)

_I

Continuity

t

Continuedonnextpage

f-------Nocontinuity---

•Faultygeneratorcoilordisconnectedleadwires

Measurethegeneratorno-load

voltage.(c::::7"7-8)^{1-------Nogood----}_{•Faultygenerator}

IOKt

Inspecttheregulator/rectifier.(c:::::r7-9)

^{1-------Nogood----•}Faultyregulator/rectifier

I

_OK

^t

_'--^In_-^s_'^p_-^e_-^c_-^t_-^w_-ⁱ_-^rin_-^g_"^s_~^._-I--

^oK

1-------Nogood----

•Shortcircuitofwireharness

•Poorcontactofcouplers

_{•Faultybattery}

_(Others)

^{Batteryovercharge•}Faultyregulator/rectifier

•Faultybattery

_{•Poorcontactofgeneratorleadwirecoupler}

INSPECTION

BATTERYCURRENTLEAKAGE

•Removethefrontseat.(c::::7"6-6)

•TurntheignitionswitchtotheOFFposition.

•Disconnectthebattery8leadwire.

Measurethecurrentbetween8batteryterminalandthe8bat•teryleadwireusingthemulticircuittester.Ifthereadingexceedsthespecifiedvalue,leakageisevident.

!TM!09900-25008:Multicircuittesterset

~Batterycurrent(leak):Under3mA

~Testerknobindication:Currentt=.20mA)

IACAUTIONI

*Becausethecurrentleakmightbelarge,turnthetestertohighrangefirsttoavoidtesterdamage.

*Donotturntheignitionswitchtothe"ON"positionwhenmeasuringcurrent.

Whencheckingtofindtheexcessivecurrentleakage,removethecouplersandconnectors,onebyone,checkingeachpart.

_H

_Battery

_--..l···1

^e

REGULATEDVOLTAGE

•Removethefrontseat.(c:::::r6-6)

•Starttheengineandkeepitrunningat5000r/min.withlight-ingswitchturnedONanddimmerswitchturnedHIposition.

MeasuretheDCvoltagebetweenthe<±)and2·1batterytermi•nalsusingthemulticircuittester.Ifthevoltageisnotwithinthespecifiedvalue,inspectthegeneratorandregulator/rectifier.

_{(c:::::r?-8and7-9)}

NOTE:

Whenmakingthistest,besurethatthebatteryisinfully-chargedcondition.

!fOOti09900-25008:Multicircuittesterset

t~Testerknobindication:Voltage(::-:)

~Chargingoutput(Regulatedvoltage):

14.0-15.0Vat5000r/min.

GENERATORCOILRESISTANCE

•Removetheframecover.(C76-6)

•Disconnectthegeneratorcoupler.

Measuretheresistancebetweenthethreeleadwires.

Iftheresistanceisnotspecifiedvalue,replacethestatorwithanewone.Also,checkthatthegeneratorcoreisinsulated.

:w

!TOOtl09900-25008:Multicircuittesterset

Testerknobindication:Resistance(Q)

DGeneratorcoilresistance:0.2-1.5Q(Black-Black)

_{eeQ(Black-Ground)}

_e^Battery

)

)

(¹_I^...1_I

^'lJ•

_IDCVI

_o=o

^@

⁰⁰⁰

JI

NOTE:

Whenmakingabovetest,itisnotnecessarytoremovethegen•

erator.

GENERATORNO-LOADPERFORMANCE

•Starttheengineandkeepitrunningat5000r/min.

Usingthemulticircuittester,measurethevoltagebetweenthreeleadwires.

Ifthetesterreadsunderthespecifiedvalue,replacethegen•

eratorwithanewone.

tMOti09900-25008:Multicircuittesterset

-i;wTesterknobindication:Voltage(-)

~Generatorno-loadperformance:

Morethan65Vat5000r/min(Whenengineiscold)

REGULATOR/RECTIFIER

•Removetheframecover.(c::76-6)

•Disconnecttheregulator/rectifiercoupler.

Measurethevoltagebetweentheleadwiresusingthemulticir•cuittesterasindicatedinthetablebelow.Ifthevoltageisnotwithinthespecifiedvalue,replacetheregulator/rectifierwithanewone.

!MOL!09900-25008:Multicircuittesterset

_{C~Testerknobindication:Diodetest(,._)}

^~_sr=:

±)Probeoftesterto:

Unit:V

_2B/R

^B/R8182838NJ

_{0.4-0.70.4-0.70.4-0.70.5-1.2}

Ul

²₈₁

₀

_----*----

_-------**^0.4-0.7

e

^CD82_**-------*^0.4-0.7

Cl..

^J>

_*

^83*_**^0.4-0.7

_-------

^8NJ***_*--------

Morethan1.4V(tester'sbatteryvoltage)

NOTE:

Ifthetesterreadsunder1.4Vwhenthetesterprobesarenotconnected,replacethebatteryofmulticircuittester.

WIRECOLOR

B:Black,BIR:BlackwithRedtracer,BNJ:BlackwithWhitetracer

STARTERSYSTEMANDSIDE-STAND/IGNITIONINTERLOCKSYSTEM

Enginestopswitch

OUR

_{ToECMand---orw-.i..rr}