09900-20701:Magneticstand

09900-21304:V-blockset(100mm)

WHEELDAMPER

Inspectthedamperforwearanddamage.Replacethedamperifthereisanythingunusual.

SPROCKET

Inspectthesprocketteethforwear.Iftheyarewornasshown,replacethetwosprocketsanddrivechainasaset.

^{NormalwearExc}essivewear

_6-36CHASSIS

BEARINGS

-

Inspecttheplayofthewheelandsprocketmountingdrumbear•ingsbyhandwhiletheyareinthewheelanddrum.Rotatetheinnerracebyhandtoinspectforabnormalnoiseandsmoothrotation.Replacethebearingifthereisanythingunusual.

•Removethesprocketmountingdrumbearingandwheelbear•

ingsbyusingthespecialtool.

S09921-20220:Bearingremoverset(</>30)

IACAUTIONI

Theremovedbearingsmustbereplacedwithnewones.

-

_CHASSIS6-37

REASSEMBLYANDREMOUNTING

Reassembleandremounttherearwheelinthereverseorderofremovalanddisassembly.Payattentiontothefollowingpoints:

^Left¢:JGRight

(!)35N·m

(3.5kgf-m,25.5lb-ft)

(!)120N·m

(12.0kgf·m,

86.8Ib-ft),._._,,_....._

(!)110N·m

(11.0kgf·m,79.6lb-ft)

ForE-03,28,33

BEARINGS

•Applygreasetothebearingsbeforeinstalling.

_,099000-25010:SUZUKISUPERGREASE"A"

•Installthenewbearingtothesprocketmountingdrumusingthespecialtool.

_{!i-OOh09924-8451O:Bearinginstallerset}

•Firstinstalltherightwheelbearing,	theninstalltheleftwheel
bearingusingthespecialtool.		x..
1r1>R109941-34513:Bearing/Steering IACAUTIONI	raceinstallerset

Thesealedcoverofthebearingmustfaceoutside.

Lett¢:::J^{¢RightLett¢:!¢Right}

Bearinginstaller

^{---------------}

_CHASSIS6·39

DUSTSEALS

•Installthenewdustsealusingproperdrift.

•Applygreasetothedustseallipbeforeassemblingrearwheel.

_{~99000-25010:SUZUKISUPERGREASE"A"}

....

BRAKEDISC

•ApplyTHREADLOCKSUPER"1360"tothediscboltsandtightenthemtothespecifiedtorque.

NOTE:

Makesurethatthebrakedisciscleanandfreeofanygreasymatter.

tta99000-32130:THREADLOCKSUPER"1360"

~Brakediscbolt:35N·m(3.5kgf·m,25.5lb-ft)

REARSPROCKET

•Tightenthesprocketmountingnutstothespecifiedtorque.

~Rearsprocketnut:60N·m(6.0kgf·m,43.5lb-ft)

NOTE:

_{Stampedmarkonthesprocketshouldfaceoutside.}

....

•Installtherearsprocketmountingdrumretainer<D.

•Installtherearsprocketmountingdrum.

•Installthecollars(2:)and@.

REARAXLE

•Remounttherearwheelandrearaxleshaft,installthewasher

CDandrearaxlenut~.

•Adjustthechainslackafterrearwheelinstallation.(c::::::T2-20)

•Tightentherearaxlenut~tothespecifiedtorque.

~ Rearaxlenut:110N·m(11.0kgf·m,79.6lb-ft)[ForE-03,28,33]

120N·m(12.0kgf·m,86.8lb-ft)

[Fortheothers]

•TightenbothchainadjusterlocknutsQ)securely.

•Installthenewcotterpin.(ForE-03,28,33)

REARSHOCKABSORBER

_CONSTRUCTION

_.....

f,Rearshockabsorber

~·Rearshockabsorberbracket

~RearshockabsorbermountingbolVnut

§Rearshockabsorberbracketnut

ITEM	N·m	kgf.m	lb-ft
®	50	5.0	36.0
@	115	11.5	83.2

_{Left¢:::lQRight}

®

REMOVAL

•Supportthemotorcyclewithajacktobenoloadfortherearshockabsorber.

•Removetherearshockabsorberuppermountingboltandnut.

•Removetherearcushionleverboltandnut.

•Removetherearshockabsorberlowermountingboltandnut.

•Takeouttherearshockabsorbertodownward.