- •Generalinformation
- •Informationlabels
- •Periodicmaintenance
- •Valveclearance...................................................................2-8
- •Valveclearance
- •Inspectevery24000km(15000miles,24months).
- •IrWtl09900-20803:Thicknessgauge
- •09913-10750:Adaptor
- •Ventitsshortoropencircuit.
- •Iacautioni
- •09900-22302:Plastigauge
- •09900-22403:Smallboregauge{18-35mm)
- •09916-34542:Reamerhandle
- •09916-43220:Attachment(2)
- •Initialseatcut
- •15Mm(0.6in)fromthepistonskirtend.
- •Installation
- •1Root109913-70210:Bearinginstallerset
- •Inspectionandcleaning
- •09900-20701:Magneticstand
- •09900-21304:V-block(100mm)
- •09900-22401:Smallboregauge(1o-18mm)
- •Inspection
- •Iacautioni
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Becareful!nottodamagethecylinderwallbytheconrod.
- •1L1molybdenumoilsolution
- •Iacautioni
- •Initial:15n·m(1.5kgf·m,11.0lb-ft)Final:90°(1/.Iturn)
- •Inglightly.
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Usethenewgaskettopreventoilleakage.
- •FlSystemandintakeairsystem
- •Voltagecheck
- •VoltageBetween:
- •VoltageBetween:
- •Injectiontime(injectionvolume)
- •Various
- •ISensors
- •IUltimate
- •Injectionstopcontrol
- •Injectiontiming
- •Intakeairsystem
- •Injection"yes""'yes"
- •Inspection
- •1Root109900-25008:Multicircuittester
- •1Rq109900-25008:Multicircuittester
- •Inspection
- •Irk!09900-25008:Multicircuittester
- •1Rkib09900-25008:Multicircutitester
- •Construction
- •Inspection
- •1Root109930-11960:Torxwrench
- •Inspection
- •Iapsensorinspection
- •Iapsensorremoval/installation
- •28ForTPsensorsettingprocedure.
- •Iatsensorinspection
- •Iatsensorremoval/installation
- •Inspection
- •Installation
- •Inspection
- •..Takespecialcarewhenhandlingthetemperature-sen• sor.Itmaycausedamageifitgetsasharpimpact.
- •Installation
- •Inspection
- •Installation
- •Inspection
- •Usethenew0-ringstopreventenginecoolantleakage.
- •Icamdrivechaini
- •Istarterclutchi
- •Chassis
- •Installation
- •Installation
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Itemn·mkgf·mlb-ft
- •Inspection
- •09940-14960:Steeringstemnutwrenchsocket
- •Inspectionanddisassembly
- •09940-14960:Steeringstemnutwrenchsocket
- •09940-14960:Steeringstemnutwrenchsocket
- •Itemn·mkgf-mlb-ft
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Inspectionanddisassembly
- •Ingsolventsuchasgasoline,kerosineortheothers.
- •Iw)lllllu.D
- •Inspection
- •Valveinspection
- •Valveinstallation
- •Electricalsystem
- •IIncorrectt
- •Ignitioncoil
- •Ignitionsystem
- •0 Sensor
- •ICorrectIncorrect
- •Inspection
- •Ventanelectricshockwhiletesting.
- •Ignitioncoiuplugcapresistance
- •1Riot109900-25008:Multicircuittesterset
- •Inspection
- •09930-11940:Bitholder
- •Initialcharging
- •Iacautioni
- •Iacautioni
- •Insideofthebodycowling
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Note
- •Itemstd/spec.Note
- •11IiiIu
- •Iatsensor
- •Suzukimotorcorporation
Itemn·mkgf·mlb-ft
®232.316.5
@232.316.5
REMOVAL
•RemovethenutG)byholdingthenut®·
•Removethebolt<2)andremovethesteeringdamper.
-
Inspection
Inspectthesteeringdamperbody,bearingandoilsealfordam•
ageandoilleaking.
Movethesteeringdamperrodbyhandtoinspectforasmoothmovement.
Ifanydefectsarefound,replacethesteeringdamperwithanewone.
REMOUNTING
•Installthesteeringdamperandtightentheboltandnut.
(!JSteeringdamperboltandnut:23N·m
(2.3kgf·m,16.5lb-ft)
•Applygreasetothebearingsanddustseals.
~99000-25010:SUZUKISUPERGREASE"A"
STEERING
CONSTRUCTION
J,Steeringstemupperbracket
£,Handlebar
~Handlebarbalancer
•a'Steeringstemnut
l/)Dustseal
'§1Bearing
flSteeringstemlowerbracket
8Steeringstemheadnut
]Steeringstemlocknut
·~Frontforkupperclampbolt
•QHandlebarclampboll
•EHandlebarsetbolt
•E·Frontforklowerclampbolt
@-A
-
ITEM
(6,
N·m
90
kgf·m
9.0
lb-ft
65.0
@
80
8.0
58.0
©
23
2.3
16.5
©
23
2.3
16.5
'.E)
10
1.0
7.0
fJ
23
2.3
16.5
REMOVALANDDISASSEMBLY
•Removethefrontwheel.(c::::::r6-8)
•Removethefrontfork.(C::::?6-14)
•Removethesteeringstemupperbracketbyremovingitsheadnut.
NOTE:
Itisnotnecessarytoremovetheignitionswitch,whenonlyre•
placingthesteeringstem.
{Ignitionswitchremoval:L7'7-30)
•Removethebrakehoseclampbolt.
•Removethesteeringstemlocknut,thewasherandthesteer•
ingstemnutwiththespecialtools.
n'&tl09940-14911:Steeringstemnutwrench
