Inspection

BEARING

•Inspecttheplayofthebearingbyhandwhileitisinthewaterpumpcase.

•Rotatetheinnerracebyhandtoinspectforabnormalnoiseandsmoothrotation.

•Replacethebearingifthereisanythingunusual.

MECHANICALSEAL

•Visuallyinspectthemechanicalsealfordamage,withparticu•

larattentiongiventothesealingface.

•Replacethemechanicalsealthatshowsindicationsofleak•

age.Alsoreplacethesealringifnecessary.

OILSEAL

•Visuallyinspecttheoilsealfordamage,withparticularatten•

tiongiventothelip.

•Replacetheoilsealthatshowsindicationsofleakage.

BUSHING

•Visuallyinspectthebushingfordamage.

•Replacethewaterpumpbodyifnecessary.

SEALWASHER

•Visuallyinspectthesealwasherfordamage,withparticularattentiongiventothesealingface.

_{•Replacethesealwasherthatshowsindicationsofleakage.}

-

_{COOLJNGANDLUBRICATIONSYSTEM5·15}

REASSEMBLYANDINSTALLATION

•Installtheoilsealusingthespecialtool.

1.:&it109913-70210:Bearinginstallerset(¢20)

NOTE:

Thestampedmarkontheoilsealfacesoutside.

•ApplyasmallquantityoftheSUZUKISUPERGREASE''A"totheoilseallip.

_{~99000-25010:SUZUKISUPERGREASE"A"}

_....

•Installthenewmechanicalsealusingasuitablesizesocketwrench.

NOTE:

Thenewmechanicalsealhasbeenappliedthesealer®·

•Installthenewbearingusingthespecialtool.

1T'OOL109913-70210:Bearinginstallerset(<!>25)

NOTE:

Thestampedmarkonthebearingfacescrankcaseside.

•Applygreasetotheimpellershaft.

)if);99000-25010:SUZUKISUPERGREASE"A"

•Installtheimpellershafttothewaterpumpbody.

•Installtherubberseal(Dintotheimpeller.

•Afterwipingofftheoilyorgreasymatterfromthemechanicalsealring,installitintotheimpeller.

NOTE:

Themarkedside®ofthemechanicalsealringfacestheimpel•

ler.

•Installthesealwasherandthewasherontotheimpellersecur-ingbolt(2).

NOTE:

Themetalside@ofthesealwasherandtheconvexside©ofthewasherfacetheimpellersecuringbolthead.

•Installtheimpeller@anditssecuringbolt~ontotheshaft.

•Tightentheimpellersecuringbolt~tothespecifiedtorque.

~Impellersecuringbolt:8N·m(0.8kgf-m,6.0lb-ft}

NOTE:

Beforeinstallingtheimpellersecuringbolt,applyasmallquantityoftheTHREADLOCK"1342"toit.

~99000-32050:THREADLOCK"1342"

•Installthenew0-rings,(Dand~.

ACAUTIONI

Usethenew0-ringstopreventenginecoolantleakage.

NOTE:

•Applyenginecoolanttothe0-ringG).

*Applygreasetothe0-ring~.

,@99000-25010:SUZUKISUPERGREASE"A"

•Tightenthewaterpumpcoverscrewstothespecifiedtorque.

(!)Waterpumpcoverscrew:6N·m(0.6kgf·m,4.5lb-ft)

•Installthewaterpumpandtightenitsmountingbolttothespecifiedtorque.

(!)Waterpumpmountingbolt:10N·m(1.0kgf·m,7.0lb-ft)

NOTE:

Setthewaterpumpshaftend®totheoilpumpshaft@as

showninthefollowingillustration.(Lr5-18)

•Connectthewaterhoses.(c-78-19)

•Installtheenginesprocketcover.

•Installthereservetank.

•Pourenginecoolant.(c::::7'2-18)

•Pourengineoil.(c-72-13)

•Installtheundercowling.

_\

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^WATERPUMPOILPUMP

LUBRICATIONSYSTEM

OILPRESSURE

c::r2-31

OILFILTER

c::r2-14

OILPRESSUREREGULATOR

c:?3-45

OILSTRAINER

c:?3-45

OILJET

c::r3-57

OILPUMP

_c:?3-43

OILPRESSURESWITCH

c:?7-31

^-

ENGINELUBRICATIONSYSTEMCHART

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