- •Generalinformation
- •Informationlabels
- •Periodicmaintenance
- •Valveclearance...................................................................2-8
- •Valveclearance
- •Inspectevery24000km(15000miles,24months).
- •IrWtl09900-20803:Thicknessgauge
- •09913-10750:Adaptor
- •Ventitsshortoropencircuit.
- •Iacautioni
- •09900-22302:Plastigauge
- •09900-22403:Smallboregauge{18-35mm)
- •09916-34542:Reamerhandle
- •09916-43220:Attachment(2)
- •Initialseatcut
- •15Mm(0.6in)fromthepistonskirtend.
- •Installation
- •1Root109913-70210:Bearinginstallerset
- •Inspectionandcleaning
- •09900-20701:Magneticstand
- •09900-21304:V-block(100mm)
- •09900-22401:Smallboregauge(1o-18mm)
- •Inspection
- •Iacautioni
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Becareful!nottodamagethecylinderwallbytheconrod.
- •1L1molybdenumoilsolution
- •Iacautioni
- •Initial:15n·m(1.5kgf·m,11.0lb-ft)Final:90°(1/.Iturn)
- •Inglightly.
- •Initial:18n·m(1.8kgf·m,13.0lb-ft)Final:32n·m(3.2kgf·m,23.0lb-ft)
- •Usethenewgaskettopreventoilleakage.
- •FlSystemandintakeairsystem
- •Voltagecheck
- •VoltageBetween:
- •VoltageBetween:
- •Injectiontime(injectionvolume)
- •Various
- •ISensors
- •IUltimate
- •Injectionstopcontrol
- •Injectiontiming
- •Intakeairsystem
- •Injection"yes""'yes"
- •Inspection
- •1Root109900-25008:Multicircuittester
- •1Rq109900-25008:Multicircuittester
- •Inspection
- •Irk!09900-25008:Multicircuittester
- •1Rkib09900-25008:Multicircutitester
- •Construction
- •Inspection
- •1Root109930-11960:Torxwrench
- •Inspection
- •Iapsensorinspection
- •Iapsensorremoval/installation
- •28ForTPsensorsettingprocedure.
- •Iatsensorinspection
- •Iatsensorremoval/installation
- •Inspection
- •Installation
- •Inspection
- •..Takespecialcarewhenhandlingthetemperature-sen• sor.Itmaycausedamageifitgetsasharpimpact.
- •Installation
- •Inspection
- •Installation
- •Inspection
- •Usethenew0-ringstopreventenginecoolantleakage.
- •Icamdrivechaini
- •Istarterclutchi
- •Chassis
- •Installation
- •Installation
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Itemn·mkgf·mlb-ft
- •Inspection
- •09940-14960:Steeringstemnutwrenchsocket
- •Inspectionanddisassembly
- •09940-14960:Steeringstemnutwrenchsocket
- •09940-14960:Steeringstemnutwrenchsocket
- •Itemn·mkgf-mlb-ft
- •Inspectionanddisassembly
- •09900-20701:Magneticstand
- •Inspection
- •Inspectionanddisassembly
- •Ingsolventsuchasgasoline,kerosineortheothers.
- •Iw)lllllu.D
- •Inspection
- •Valveinspection
- •Valveinstallation
- •Electricalsystem
- •IIncorrectt
- •Ignitioncoil
- •Ignitionsystem
- •0 Sensor
- •ICorrectIncorrect
- •Inspection
- •Ventanelectricshockwhiletesting.
- •Ignitioncoiuplugcapresistance
- •1Riot109900-25008:Multicircuittesterset
- •Inspection
- •09930-11940:Bitholder
- •Initialcharging
- •Iacautioni
- •Iacautioni
- •Insideofthebodycowling
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Limit
- •Itemstd/spec.Note
- •Itemstd/spec.Note
- •11IiiIu
- •Iatsensor
- •Suzukimotorcorporation
Voltagecheck
Ifvoltageissuppliedtothecircuitbeingchecked,voltagecheckcanbeusedascircuitcheck.
•Withallconnectors/couplersconnectedandvoltageappliedto
thecircuitbeingchecked,measurevoltagebetweeneachter•®
minalandbodyground.
~)
IfmeasurementsweretakenasshowninthefigureattherightCJ
andresultsareaslistedbelow,itmeansthatthecircuitisopen
betweenterminals®and®·
VoltageBetween:
©andbodyground:Approx.SV
.IDandbodyground:Approx.SV
~andbodyground:OV
Also,ifmeasuredvaluesareaslistedbelow,aresistance(ab•
normality)existswhichcausesthevoltagedropinthecircuitbetweenterminals®and@.
VoltageBetween:
©andbodyground:Approx.SV
(IDandbodyground:Approx.SV_J
@andbodyground:Approx.3V
2Vvoltagedrop
SHORTCIRCUITCHECK(WIREHARNESSTOGROUND)
•Disconnectthenegativecablefromthebattery.
•Disconnecttheconnectors/couplersatbothendsofthecircuittobechecked.
NOTE:
Ifthecircuittobecheckedbranchestootherpartsasshown,
®
-
~X?oo,...,,Toother/parts
/®~
...----.~~~
o
disconnectallconnectors/couplersofthoseparts.Otherwise,di•D©agnosiswillbemisled.
•Measureresistancebetweenterminalatoneendofcircuit(®terminalinfigure)andbodyground.Ifcontinuityisindicated,thereisashortcircuittogroundbetweenterminals®and©.
•Disconnecttheconnector/couplerincludedincircuit(couplerID)andmeasureresistancebetweenterminal@andbodyground.
Ifcontinuityisindicated,thecircuitisshortedtothegroundbetweenterminals®and<ID.
®
c=J
}Toother
,parts
L)~~
/~~~
.----,L~@©
(l
USINGTESTERS
•UsetheSuzukimulti-circuittester(09900-25008).
•Usewell-chargedbatteriesinthetester.
•Besuretosetthetestertothecorrecttestingrange.
Usingthetester
•Incorrectlyconnectingthe(±)andGprobesmaycausetheinsideofthetestertoburnout.
•Ifthevoltageandcurrentarenotknown,makemeasurementsusingthehighestrange.
•ResetthepockettestertoOQbeforemeasuringeachresis•
tanceorafterchangingtheresistancerange.
•Whenmeasuringtheresistancewiththemulti-circuittester,alsomeasuretheresistancewithno-load.Sub-tractthatresistancefromtheresistancemeasuredunderloadinordertogetthe
trueresistance.
MULTl·CIRCUITTESTER
Q6i5§
(Measured_(No-loadresistance)resistance)
=(Trueresistance)
•Whenmeasuringtheresistancewiththemulti-circuittester,oo
willbeshownas10.00MQand"1"flashesinthedisplay.
•Checkthatnovoltageisappliedbeforemakingthemeasure-ment.Ifvoltageisapplied,thetestermaybedamaged.
•Afterusingthetester,turnthepoweroff.
!T'&li09900-25008:Multi-circuittester
NOTE:
*Whenconnectingthemulticircuittester,installfinecopperwires(0.0isbelow0.5mm)tothebacksideoftheleadwirecouplerandconnecttheprobesoftestertothem.
*Useafinecopperwire,theouterdiameterbeingbelow0.5
mm,topreventtherubberofthewaterproofcouplerfromdam•
age.
FlSYSTEMTECHNICALFEATURES
