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state exam 2015_05_DIESEL_ENGINE_GENERAL.doc
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Part IV. Two-stroke engines and four-stroke engines

The piston in a cylinder makes a reciprocating motion - it goes up and down. The up and down motions of a piston are called strokes. The number of strokes of a piston that form a cycle in a cylinder is two or four. The two-stroke principle is applied in slow speed engines. Compared with the four-stroke engine, its advantage is that each cylinder is capable of generating more power, because the number of power strokes by the piston is twice as many as with the four-stroke cycle at the same crankshaft speed.

The disadvantage of the two-stroke engine is that, unlike with the four-stroke engine, its effective power is limited due to the fact that its ability to burn fuel is less than in a four-stroke engine. This latter engine is used in smaller vessels with medium-speed or high-speed engines.

Part V. The working of a two-stroke engine

The two-stroke cycle begins when the piston is in its Bottom Dead Centre (BDC).

Air enters the cylinder through the inlet ports. During the compression stroke the air in the cylinder is compressed while the piston travels upwards. Fuel is admitted to the cylinder at the end of this stroke. The mixture of air and fuel ignites spontaneously due to the high compression and consequent high temperature in the cylinder. During the power stroke the piston is pushed down by the "explosion" of the mixture in the cylinder.

The reciprocating piston and connecting rod will cause the crankshaft to rotate. Now the camshaft is actuated, so that the rocking lever can open the valve (a pushrod may be inserted as a distance piece between camshaft and rocking lever).

Thus, at the end of the power stroke, the exhaust valves are opened, allowing the exhaust gases to escape into the exhaust gas manifold, after which the remaining exhaust gases are removed out of the cylinder by scavenging air. The scavenging system that is most widely employed nowadays is the uniflow scavenging system, because it removes almost all the exhaust gases out of the cylinder. Cross scavenging – or loop scavenging systems are not effective enough and will leave behind small amounts of gases that will form carbon deposits in the cylinder. Before a new cycle is started, the exhaust valve is closed by the exhaust valve spring or by a hydraulic system.

Cross scavenging Loop scavenging Uniflow scavenging

Part VI. The working of a four-stroke engine

Four-stroke engines are usually medium speed or high-speed engines.

The four-stroke cycle begins when the piston is in its Top Dead Centre (TDC).

During the inlet stroke (also called suction stroke or air-induction stroke) the inlet valve is opened and air is drawn into the cylinder (A).

During the compression stroke, when the piston has just passed its Bottom Dead Centre (BDC), the inlet valve is closed and the air in the cylinder is compressed by the piston going up (B).

At the end of this stroke the fuel is injected by the atomizer. The nozzle on the atomizer divides the fuel into very small particles, so that it can mix with the air in the cylinder.

During the power stroke the mixture of air and fuel is burnt by the high temperature in the cylinder The "explosion" that follows will move the piston down (C). The reciprocating piston and connecting rod will cause the crankshaft to start rotating, which will actuate the camshaft. Now the rocking lever will actuate the valve mechanism.

In the four-stroke cycle the exhaust gases in the cylinder are removed by the piston itself. During this exhaust stroke the exhaust valve is opened, allowing the exhaust gases to escape from the cylinder (D).

Part VII. The valve mechanism

Valves are opened by rocking levers (rocker arms) (7) and are mostly closed by springs. The rotating crankshaft actuates the camshaft (2) by means of gearwheels or chaindrive. The campeak, which is fixed to the rotating camshaft, actuates the rocking lever. If a pushrod (3) has been inserted between camshaft and rocking lever, the rocking lever will be actuated by this latter rod and will open the valve (4). The mechanism of an air-induction valve, exhaust valve or starting-air valve consists of the valve spring (which closes the valve), the valve stem, the valve disc and valve seat.

Part VIII. Reversing the engine. Controllable pitch propellers.

The slow speed Diesel engine is mostly a direct reversible - or direct acting - engine.

This means that the shaft is directly connected to the engine. In order to go from ahead to astern – or astern to ahead - we must stop the engine first and then reverse it. With a reversing gear the engine can be reversed without having to stop the engine first. It is used in small vessels. Vessels that require to be highly manoeuvrable, with variable rated capacities, are equipped with controllable pitch propellers.

By pitch is understood the distance travelled after one revolution of the propeller, but it also indicates the blade-angle of the propeller.

A Controllable Pitch Propeller, or C.P.P, is fitted with adjustable blades. These blades can be put in various positions, whereby the angle of the blades determines the speed at which the vessel will proceed.

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