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2. Match the words on the left with their definitions on the right

1) shell a) the solid product of the dry distil-

lation of coal

  1. charge b) a furnace for melting cast iron

  2. cupola c) the steel plate envelope encasing a

furnace

4) ingot d) the material prepared for introduc-

ing into a foundry furnace

5) coke e) refractory or metal vessel with a

flat bottom designed for melting metal in a furnace

6) crucible f) a block of metal cast in a metal

mould

3. Find out which sentences correspond to the contents of the text

  1. Open-hearth furnace is the most widely and the most eco­nomical type of furnaces used for melting iron.

  2. The cupola consists of a conic shell lined with refractory brick with the bottom door opened,

  3. The rate or melting in tons per hour is a function of the diame­ter of the furnace.

  4. Electric-arc furnaces produce metal in batches.

  5. The furnace is tapped when the proper composition of metal is achieved.

  6. Heat is provided by five electrodes striking an arch against the cold metal charge.

4. Render the following

The cupola is the oldest type of furnaces and the most economi­cal one. It is a cylindrical shell lined with refractory brick. The cupola is charged through the door in the upper part of the shell. Air is blown in through the tuyeres near the bottom to burn the coke.

The open-hearth process is one of the most important methods of making steel. It is easy to control and for that reason it is more fre­quently used. The furnace is lined with fire brick to withstand the very high temperatures used. The charge consists of molten iron, steel, scrap, some hematite and lime.

39

Расплавление чугуна производится в вагранках, простых печах, состоящих из цилиндрического корпуса, облицованного огнеупорным кирпичом. Шихта состоит из чередующихся слоев кокса и чугуна. В шихту добавляют немного извести. Мартенов­ские печи используются для производства стали. Процесс в мар­теновской печи легко контролировать. Шихта обычно подается манипулятором. Металл плавится под действием горячих газов и нагретого воздуха. Сталь производится также и в электрических печах. Электричество используется для получения нужной темпе­ратуры. Существуют дуговые

Unit 5

STEEL MELTING

In the order of tonnages produced by each fur­nace, open-hearth, direct arc electric, an electric induction are the most popular melting equipment for steel castings.

In some cases, open-hearth melting is the most economical. However, in localities, where power rates are reasonably low, and where there is an abundant supply of chips, turnings and other scrap which cannot be used in the open-hearth, the direct-arc electric may produce steel at lower cost. Maintenance costs are considerably lower for electric furnaces. Generally, the control in an electric furnace is more precise, and higher quality levels are more attainable than in an open-hearth. This is particularly true for various grades of alloy steel.

The degree and quality of control of chemistry and temperature are extremely critical in producing high-quality steel castings. With adequate control it is possible to hold to very precise specifications. However, there are great differences among steel foundries in the de­gree of control attainable with the melting equipment in place. There­fore, the user of steel castings needs to investigate fully this aspect of a foundry's competence.

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Exercises