
- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner

Working Card |
Lubricating Oil Filter |
515-01.10 |
Page 1 (3) |
Edition 01H |
|
|
|
|
|
|
|
08028-0D/H5250/94.08.12
L23/30H
Safety precautions:
Stopped engine
Shut-off starting air
Shut-off cooling water
Shut-off fuel oil
Shut-off cooling oil
Stopped lub. oil circul.
Description:
Replacement of paper filter element(s). Cleaning of safety filter and filter housing.
Starting position:
Related procedure:
Manpower: |
|
|
|
Working time |
: |
2 |
hours |
Capacity |
: |
1 |
man |
Data: |
|
|
|
Data for pressure and tolerance |
(Page 500.35) |
Data for torque moment |
(Page 500.40) |
Declaration of weight |
(Page 500.45) |
Special tools:
Plate no |
Item no |
Note |
Hand tools:
Ring and open end spanner, 22 mm. Ring and open end spanner, 24 mm. Ring and open end spanner, 27 mm. Adjustable spanner.
Replacement and wearing parts:
Plate no |
Item no |
Qty. / |
51502 |
013 |
See plate 51502 |
51502 |
290 |
1/Filter. |
91.45 - ES0S-G

515-01.10 |
Lubricating Oil Filter |
Working Card |
Edition 01H |
Page 2 (3) |
|
|
|
|
|
|
|
L23/30H |
|
|
The lubricating oil filter is dimensioned so that each of the two filter parts has sufficent capacity to treat the amount of lubricating oil delivered by the pump.
Thethree-wayvalvepositionedisdeterminingwhether the left hand or the right hand filter chamber is in operation, and also gives the possibility of having both filter chambers in operation simultaneously.
The three-way valve is marked with flow directions and the figure indicates the operation modes according to valve positions.
Three-way valve positions
Left hand filter |
Right hand filter |
camber in operation. |
camber in opera- |
|
tion. |
Both filter camber in operation.
Fig 1. Three-way valve positions.
Service Procedure.
1)Turn the three-way valve, see fig 2, into the position setting the stand-by filter chamber in operation and the filter chamber requiring service out of operation.
2)Open the vent screw (5) on the top of the filter to get the pressure out of the filter half.
3)Open the drain plug (8) under the filter housing and drain off oil.
4)Filter housing cap is dismantled.
5)Remove the inner safety element. Clean the element with detergent. Check that it is intact.
6)Remove the outer element(s). Filter element is of disposable type. It change always to new original filter.
7)Clean the filter housing and the cap. Be careful of not to let the oil from the dirty side to go into the clean oil channel in the middle of bottom.
8)Check the seal on the bottom of the filter
|
5 |
|
|
6 |
5 |
|
8 |
1 |
|
2 |
8 |
|
|
|
|
|
6 |
|
4 |
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
3 |
1 |
Left hand filter camber |
2 |
Right hand filter chamber |
||
3 |
Inlet |
|
4 |
Outlet |
|
5 |
Vent screw |
|
6 |
Three-way valve/ |
|
|
|
|
|
switch valve |
|
7 |
Fill-up valve |
|
8 |
Drain plug |
Fig 2.
housing and in the cap. Change if needed.
9)Assemble the filter in opposite order.
10)Let the air valve be open and fill the filter
08028-0D/H5250/94.08.12
91.45 - ES0S-G

Working Card |
Lubricating Oil Filter |
515-01.10 |
Page 3 (3) |
Edition 01H |
|
|
|
|
|
|
|
Fill-up valve positions
Operation |
Changing over |
Switch in normal |
Switch in fill |
operation position |
position |
Fig 3. Fill-up valve position.
L23/30H
housing with oil by means of the slow fill-up valve (7) in position FILL, see fig 3. This valve is inside the three-way valve and by using it, the filling can be made so slowly that the pressure on the other part of the filter does not drop too much.
11)Close the vent screw (5) after the housing is filled up with oil.
12)Open the three-way valve (6) and close the fillup valve (7) by turning it to position CLOSED, see fig. 3.
13)The filter just serviced is now ready to be set in operation.
Inspect for oil leakages in order to ascertain all sealings to be tight.
Check that pressure drop across filter is correct.
Clean the other side of the filter correspondingly.
08028-0D/H5250/94.08.12
91.45 - ES0S-G

Working Card |
Lubricating Oil, Thermostatic Valve |
515-01.20 |
Page 1 (2) |
Edition 01H |
|
|
|
|
|
|
|
08028-0D/H5250/94.08.12
L23/30H
Safety precautions:
Stopped engine
Shut-off starting air
Shut-off cooling water
Shut-off fuel oil
Shut-off cooling oil
Stopped lub. oil circul.
Description:
Inspection of thermostatic valve and replacement of elements.
Starting position:
Lubricating oil drained from engine (if necessary).
Related procedure:
Manpower: |
|
|
|
Working time |
: |
2 |
hours |
Capacity |
: |
1 |
Man |
Data: |
|
|
|
Data for pressure and tolerance |
(Page 500.35) |
Data for torque moment |
(Page 500.40) |
Declaration of weight |
(Page 500.45) |
Special tools:
Plate No |
Item No |
Note |
Hand tools:
Ring and open end spanner 24 mm Copaslip
Tools and cleaning preparation for cleaning.
Replacement and wearing parts:
Plate No |
Item No |
Qty/ |
51503 |
020 |
2/engine |
51503 |
044 |
2 /engine |
51503 |
093 |
3/engine |
92.05 - ES0S-G

515-01.20 |
Lubricating Oil, Thermostatic Valve |
Working Card |
Edition 01H |
Page 2 (2) |
|
|
|
|
|
|
|
L23/30H
The thermostatic valve cannot be adjusted and under normalworkingconditionsmaintenanceisnotrequired. However, in some cases it is necessary to replace the elements in the thermostatic valve.
1
2
3
5
4
1.Nut
2.Washer
3.Element
4.O-rings sealing
5.Gasket
Fig 1 Thermostatic valve
Replacement of elements:
1)Remove nuts (1) and washers (2), 4 or 6 pcs. See fig 1.
2)Disconnect upper and lower part of the housing.
3)Remove the assembled elements (3) and the elements O-ring sealing.
4)Remove the gaskets between the upper and lower part of the housing.
5)The upper and lower part of the housing are thoroughly cleaned inside and on the gasket surfaces.
6)The sealing rings (4) for the elements in the housing are replaced and lubricated with a thin layer of copaslip.
7)Remounttheassembledelementsinthehousing by wriggling these somewhat over side.
8)Upper and lower part of the housing are assembled with a new gasket (5), the nuts (1) are mounted and tightened "cross-wise".
Note:
After inspection or replacement of the elements the lub. oil temperature is checked to ensure that the elements are working correctly.
08028-0D/H5250/94.08.12
92.05 - ES0S-G