
- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner

Description |
Lubricating Oil Cooler |
515.06 |
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Page 1 (1) |
Edition 01H |
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L23/30H |
Principle of the Plate Heat Exchanger |
Plates |
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The built-on lubricating oil cooler is a plate heat exchanger.
The plate heat exchanger consist of a number of cold pressed plates which are compressed between a frame plate (head) and the pressure plate (follow) by means of tie bolts.
The plates are made with special corrugations, which ensures turbolent flow and high heat transfer cofficients.
After clamping of the plate pack, the plates - which are fitted gaskets - ensure an effective seal between fluids and atmosphere. In addition, intermixing of the fluids is eliminated by a double gasket seal around the inlet ports.
Every second plate is turned through 180°. This means that the double gasket seal occurs around every second inlet to the channels between the plates.
The plate pack now forms a series of parallel flow channels in which the fluids flow in a counter current regime.
96.26 - ES0U-G

Working Card |
Lubricating Oil Pump, Engine Driven |
515-01.00 |
Page 1 (3) |
Edition 01H |
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08028-0D/H5250/94.08.12
L23/30H
Safety precautions:
Stopped engine
Shut-off starting air
Shut-off cooling water
Shut-off fuel oil
Shut-off cooling oil
Stopped lub. oil circul.
Description:
Disassembly, overhaul and assembly of lubricating oil pump, engine driven.
Adjusment of lub. oil pressure.
Starting position:
All pipe connections to the lub. oil pump have been disconnected, and the lub. oil pump is removed from the engine.
Related procedure:
Manpower: |
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Working time |
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6-8 |
hours |
Capacity |
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1 |
man |
Data: |
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Data for pressure and tolerance |
(Page 500.35) |
Data for torque moment |
(Page 500.40) |
Declaration of weight |
(Page 500.45) |
Special tools: |
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Plate no |
Item no |
Note |
52005 |
273 |
80 - 360 Nm. |
Hand tools:
Ring and open end spanner, 19 mm. Ring and open end spanner, 10 mm. Ring and open end spanner, 46 mm. (Socket spanner, 46 mm).
Allen key, 8 mm, 4 mm. Plier for locking ring. Soft hammer.
Big screw driver. Adjustable spanner. Puller.
Silastene or similar. Hard brush.
Replacement and wearing parts:
Plate no |
Item no |
Qty/ |
51501 |
234 |
1/pump |
51501 |
055 |
5/pump |
51501 |
151 |
1/pump |
96.26 - ES0S-G

515-01.00 |
Lubricating Oil Pump, Engine Driven |
Working Card |
Edition 01H |
Page 2 (3) |
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L23/30H
Disassembly:
1)Remove the coupling part or gear wheel (1), see fig. 2, by means of a puller or a soft hammer.
2)Remove screws (2) and dismount the cover
(3).
3)Dismount the locking ring (4), screws (5) and remove the cover (6) with the overspeed device.
4)Remove the gear wheel (7 and 8).
5)Dismounting of the spring loaded adjustable by-pass valve.
Remove the cap nut (9), nut (10), spring housing (11), spring (12) and the cylinder (13). If the piston (14) cannot be pulled out from the same side, the plug screw (15) can be removed and the piston can be pressed out from this side with a screw driver or the like.
Before the gear wheels (7 and 8) can be mounted the bearing bush must be adjusted with a reamer or a bearing scraper, so that the gear wheel can run easily when the pump is assembled.
8) Inspect all other parts for wear and damage, and renew, if necessary.
Fig. 1.
Overhaul.
6)Clean all the parts with gas oil and a hard brush, (never use a steel brush). The parts are blown clean with working air.
7)If the bearing bush is to be removed the existing bearing bush is plugged out by means of a mandrel, the bores are cleaned and new bearing bush is mounted, see fig. 1.
Fig. 2.
Assembly:
9)Mount the gear wheel (7 and 8).
Coat the sealing lip with silastene or similar and mount the cover (6) with gear wheel and locking ring
(4).
10)Mount the cover (3) with gasket.
11)Mount the gear wheel or coupling part (1).
For tightening the nut for gear wheel, see page 500.40.
12) Mount the spring loaded by-pass valve, nut (10) with gasket, cap nut (9) and plug screw (15).
08028-0D/H5250/94.08.12
96.26 - ES0S-G

Working Card |
Lubricating Oil Pump, Engine Driven |
515-01.00 |
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Page 3 (3) |
Edition 01H |
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Adjusting of Lub. Oil Pressure.
13) The outlet pressure of the lub. oil pump, can be adjusted by means of a adjusting screw in the bypass valve.
Remove the cap nut (9) and loosen the nut (10).
L23/30H
By turning the spring housing clockwise the pressure is raised and reverse the pressure is lowered by turning the spring housing (11) anti-clockwise. When the correct pressure is reached , see page 500.30, the spring housing (11) is locked with nut (10) and finally the gasket and cap nut (9) are mounted.
08028-0D/H5250/94.08.12
96.26 - ES0S-G