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Working Card

Main Starting Valve

513-01.40

Page 1 (2)

Edition 01H

 

 

 

 

 

 

 

L23/30H

08028-0D/H5250/94.08.12

Safety precautions:

Special tools:

 

 

 

 

Stopped engine

Plate no

Item no

Note

 

 

 

Shut-off starting air

 

 

 

 

 

 

 

 

 

 

Shut-off cooling water

 

 

 

 

 

Shut-off fuel oil

 

 

 

 

 

Shut-off cooling oil

 

 

 

 

 

Stopped lub. oil circul.

 

 

 

Description:

 

Lubricating, disassembly and reassembly of main

 

starting valve in starting system.

Hand tools:

 

Soft hammer.

 

Locking ring plier.

 

Allen key, 1/4".

Starting position:

 

Related procedure:

Manpower:

 

 

 

Replacement and wearing parts:

Working time

:

1

hour

Plate no

Item no

Qty/

Capacity

:

1

man

 

 

 

 

 

 

 

51310

104

1/eng

Data:

 

 

 

 

 

 

Data for pressure and tolerance

(Page 500.35)

 

 

Data for torque moment

 

(Page 500.40)

 

 

Declaration of weight

 

 

(Page 500.45)

 

 

94.22 - ES0S-G

513-01.40

Main Starting Valve

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

Warning:

Do not attempt any maintenance on the main starting valve before the starting air system has been bled off.

Important:

The main starting valve should be periodically lubricated as follows:

1)Blend off the air pressure.

2)Remove the plug screw (A), see fig 1 and squirt about 30 g of 10 w oil into the valve through the plug opening.

3)Reinstall the plug.

Disassembly:

B

6

1

2

C

4

D

7 5

8

11

A

9

10

1

Valve housing

2

Piston

3

End plug

4

Piston o-ring

5

O-ring retainer

6

Piston o-ring

7

Bumper

8

Spring

9

Retaining ring

10

O-ring

11

O-ring

 

 

Fig 1. Main starting valve.

4)Clamp the main starting valve, in a vice with the locking ring (9) end up.

5)Carefully remove the locking ring (9). The end plug (3) should spring out. If it does not, tap the valve housing (1) lightly with a soft hammer until it does.

6)Remove the end plug (3), spring (8) and piston

(2)assembly.

7)Remove and discard all used O-rings, O-rings retainer (5), bumper (7) and spring (8).

8)Wash all other parts in a clean, nonflammable solvent.

Reassembly:

9) Using O-ring lubricant, lubricate and install the new piston O-ring (4) and the new upper piston O-ring

(6) on the piston (2).

Note: The upper piston O-ring (6) is slightly larger in diameter than the end plug O-ring (11).

10) Turn the piston over and insert the new bumber

(7).

11)Using O-ring lubricant, lubricate and install the new end plug seal O-ring (10) and the new end plug O-ring (11) on the end plug (3).

12)Lubricate the lower small bore of the valve housing (1) with O-ring lubricant.

13)Insert the piston assembly into the valve housing. Push on the piston until the piston O-ring seats against the bevelied face.

14)Install the new O-ring retainer (5) with the large opening over the piston O-ring.

15)Place the new piston spring (8) on the piston.

16)Place the end plug assembly on the piston spring.

17)Using a press to hold down the end plug assembly, install the end plug locking ring (9).

08028-0D/H5250/94.08.12

94.22 - ES0S-G

Working Card

Check of Compressed Air Piping System

513-01.90

Page 1 (2)

Edition 01H

 

 

 

 

 

08028-0D/H5250/94.08.12

L23/30H

Safety precautions:

Special tools:

 

 

Stopped engine

Plate no

Item no

Note

Shut-off starting air

 

 

 

Shut-off cooling water

 

 

 

Shut-off fuel oil

 

 

 

Shut-off cooling oil

 

 

 

Stopped lub. oil circul.

 

 

 

Description:

Hand tools:

Check of compressed oil piping system.

Screwdriver.

Starting position:

Compressed air connected to the engine.

Related procedure:

Manpower:

 

 

 

Replacement and wearing parts:

Working time:

 

½

hour

Plate no

Item no

Qty /

Capacity

:

1

man

 

 

 

Data:

 

 

 

 

 

 

Data for pressure and tolerance

(Page 500.35)

 

 

Data for torque moment

 

(Page 500.40)

 

 

Declaration of weight

 

 

(Page 500.45)

 

 

94.21 - ES0U-G

513-01.90

Check of Compressed Air Piping System

Working Card

Edition 01H

Page 2 (2)

 

 

 

 

 

L23/30H

With air connected.

1)Examine the piping system for leaks.

2)Retighten all bolts and nuts in the piping system.

3)Drain the system for condensed water. - This should be based on observations.

With air disconnected and stopped engine.

6)Move all valves and cocks in the piping system. Lubricate valve spindles with graphite or similar.

7)Connect the air supply and make a function test of the emergency valve. See description 513.01.

4)Check flexible connections for leaks and damages.

5)Check manometers.

08028-0D/H5250/94.08.12

94.21 - ES0U-G

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