- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner
Working Card |
Water Washing of Turbine Side |
512-15.00 |
Page 1 (2) |
Edition 01H |
|
|
|
|
|
|
|
|
|
L23/30H |
08028-0D/H5250/94.08.12
Safety precautions:
Stopped engine
Shut-off starting air
Shut-off cooling water
Shut-off fuel oil
Shut-off cooling oil
Stopped lub. oil circul.
Description:
Water washing of turbine side, cleaning with engine in service.
Starting position:
Related procedure:
Manpower: |
|
|
|
Working time |
: |
1/2 |
hour |
Capacity |
: |
1 |
man |
Data: |
|
|
|
Data for pressure and tolerance |
(Page 500.35) |
Data for torque moment |
(Page 500.40) |
Declaration of weight |
(Page 500.45) |
Special tools:
Plate no |
Item no |
Note |
Hand tools:
Replacement and wearing parts:
Plate no. |
Item no. |
Qty. / |
See the special instruction for turbocharger.
91.04 - ES0S
512-15.00 |
Water Washing of Turbine Side |
Working Card |
Edition 01H |
Page 2 (2) |
|
|
|
|
|
|
|
L23/30H
Cleaning Procedure.
1)Adjust the engine load to approx. 20 % and let the engine stabilize for 10 min.
2)Open the drain cock at the turbocharger outlet and check for free passage, see fig 1.
3-way cock
Plate with cleaning instruction
Manoeuvering valve
Regulating valve
Cleaning water inlet
Drain cock
Fig 1. Arrangement for water washing.
3)Turn the 3-way cock to position 2 "Open", see fig. 2 and check for free passage. If ok turn to the water wash position 3 "Wash".
4)Connect the water supply to the water wash system.
5)Activate the manoeuvring valve, see fig 1.
Then open the regulating valve and adjust the water flow until the drain flow is approx. 0,25 l/min.
6)Continue the water washing 5 - 10 min. or until the drain water is free of particles.
7)Release the manoeuvring valve and disconnect the water supply.
Turn the 3-way cock to position 1, "Closed" and check that the water drain flow has stopped.
8)Continue at this load at least 5 min. before increasing the load to the normal condition.
9)After the water washing, the engine should run for at least 1 hour before stop.
Note: The regulating valve has to be opened slowly.
The manoeuvring valve must not be locked in open position.
The water injection time mentioned in item 6 must be not exceeded.
For water washing of turbine side, see also description for water washing.
Fig 2. 3-way cock.
08028-0D/H5250/94.08.12
91.04 - ES0S
Plate
Page 1 (2)
Charging Air Cooler - Freshwater |
51201-04H |
|
|
5L23/30H-720/750 RPM 6L23/30H-720/750 RPM
08028-0D/H5250/94.08.12
97.06 - ES0S
51201-04H |
|
Charging Air Cooler - Freshwater |
|
Plate |
||||||||||
|
|
Page 2 (2) |
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5L23/30H-720/750 RPM |
|
|
|
|
|
|
|
|
|
|
|
|||
6L23/30H-720/750 RPM |
|
|
|
|
|
|
|
|
|
|
|
|||
|
Item |
|
Designation |
Benævnelse |
|
Item |
|
|
|
Designation |
Benævnelse |
|||
|
|
|
|
|
||||||||||
|
No. |
Qty. |
|
No. |
|
Qty. |
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
017 |
1/K |
Crossmember |
Travers |
|
|
|
|
|
|
|
|
|
||
029 |
1/K |
Crossmember |
Travers |
|
|
|
|
|
|
|
|
|
||
030 |
2/K |
Pipe |
|
Rør |
|
|
|
|
|
|
|
|
|
|
042 |
1/K |
Cooler block |
Kølerblok |
|
|
|
|
|
|
|
|
|
||
054 |
1/K |
Gasket end cover |
Pakning endedæksel |
|
|
|
|
|
|
|
|
|
||
066 |
4/K |
Plug screw |
Propskrue |
|
|
|
|
|
|
|
|
|
||
078 |
4/K |
Cu-washer |
Cu-skive |
|
|
|
|
|
|
|
|
|
||
091 |
1/K |
End cover |
|
Endedæksel |
|
|
|
|
|
|
|
|
|
|
101 |
4/K |
Nut |
|
Møtrik |
|
|
|
|
|
|
|
|
|
|
113 |
8/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
125 |
1/K |
Top plate |
|
Topplade |
|
|
|
|
|
|
|
|
|
|
137 |
1/K |
Gasket reversing |
Pakning vendekammer |
|
|
|
|
|
|
|
|
|
||
|
|
|
cover |
|
|
|
|
|
|
|
|
|
|
|
149 |
1/K |
Reversing cover |
Vendekammer |
|
|
|
|
|
|
|
|
|
||
150 |
29/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
174 |
3/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
186 |
3/K |
Cu-washer |
Cu-skive |
|
|
|
|
|
|
|
|
|
||
198 |
5/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
208 |
1/K |
Bottom plate |
Bundplade |
|
|
|
|
|
|
|
|
|
||
221 |
8/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
233 |
1/K |
O-ring |
|
O-ring |
|
|
|
|
|
|
|
|
|
|
257 |
1/K |
Gasket |
|
Pakning |
|
|
|
|
|
|
|
|
|
|
269 |
1/K |
Ring |
|
Ring |
|
|
|
|
|
|
|
|
|
|
270 |
1/K |
Drain pipe for WMC |
Drænrør for WMC |
|
|
|
|
|
|
|
|
|
||
282 |
22/K |
Screw |
|
Skrue |
|
|
|
|
|
|
|
|
|
|
294 |
1/K |
Water mist catcher |
Vandudskiller |
|
|
|
|
|
|
|
|
|
||
304 |
1/E |
Charging |
air cooler, |
Ladeluftkøler, komplet, |
|
|
|
|
|
|
|
|
|
|
|
|
|
complete, |
incl. item |
inkl. item 017, 029, 030, |
|
|
|
|
|
|
|
|
|
|
|
|
017, 029, 030, 042, 054, |
042, 054, 066, 078, 091, |
|
|
|
|
|
|
|
|
|
|
|
|
|
066, 078, 091, 101, 113, |
101, 113, 125, 137, 149, |
|
|
|
|
|
|
|
|
|
|
|
|
|
125, 137, 149, 150, 174, |
150, 174, 186, 198, 208, |
|
|
|
|
|
|
|
|
|
|
|
|
|
186, 198, 208, 221, 233, |
221, 233, 269, 270 og |
|
|
|
|
|
|
|
|
|
|
|
|
|
269, 270 and 294 |
294 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
When ordering spare parts, see also page 500.50. |
Ved bestilling af reservedele, se også side 500.50. |
||||
* |
= Only available as part of a spare parts kit. |
* |
= |
Kun tilgængelig som en del af et reservedelssæt. |
|
Qty./E |
= |
Qty./Engine. |
Antal/E = |
Antal/Motor |
|
Qty./K |
= |
Cooler |
Antal/K = |
Køler |
|
08028-0D/H5250/94.08.12
97.06 - ES0S