
- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner

Description |
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Basic Symbols for Piping |
500.65 |
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Page 1 (3) |
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Edition 01H |
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L23/30H |
No. |
Symbol |
Symbol designation |
No. |
Symbol |
Symbol designation |
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1. GENERAL CONVENTIONAL SYMBOLS |
2.14 |
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Spectacle flange |
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1.1 |
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Pipe |
2.15 |
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Orifice |
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1.2 |
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Pipe with indication of direction of flow |
2.16 |
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Orifice |
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1.3 |
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Valves, gate valves, cocks and flaps |
2.17 |
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Loop expansion joint |
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1.4 |
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Appliances |
2.18. |
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Snap-coupling |
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1.5 |
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Indicating and measuring instruments |
2.19 |
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Pneumatic flow or exhaust to atmosphere |
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1.6 |
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High pressured pipe |
3. VALVES, GATE VALVES, COCKS AND FLAPS |
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1.7 |
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Tracing |
3.1 |
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Valve, straight through |
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1.8 |
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Enclosure for several components as- |
3.2 |
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Valve, angle |
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sembled in one unit |
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2. PIPES AND PIPE JOINT |
3.3 |
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Valve, three-way |
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2.1 |
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Crossing pipes, not connected |
3.4 |
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Non-return valve (flap), straight |
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2.2 |
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Crossing pipe, connected |
3.5 |
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Non-return valve (flap), angle |
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2.3 |
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Tee pipe |
3.6 |
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Non-return valve (flap), straight screw |
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2.4 |
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Flexible pipe |
3.7 |
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down |
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2.5 |
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Expansion pipe (corrugated) general |
3.8 |
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Non-return valve (flap), angle, screw |
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2.6 |
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Joint, screwed |
3.9 |
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down |
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2.7 |
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Joint, flanged |
3.10 |
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Safety valve |
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2.8 |
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Joint, sleeve |
3.11 |
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Angle safety valve |
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2.9 |
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Joint, quick-releasing |
3.12 |
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Self-closing valve |
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2.10 |
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Expansion joint with gland |
3.13 |
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Quick-opening |
valve |
2.11 |
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Expansion pipe |
3.14 |
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Quick-closing |
valve |
2.12 |
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Cap nut |
3.15 |
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Regulating valve |
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2.13 |
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Blank flange |
3.16 |
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Ball valve (-cock) |
96.02 - ES0S-G

500.65 |
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Basic Symbols for Piping |
Description |
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Edition 01H |
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Page 2 (3) |
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L23/30H |
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No. |
Symbol |
Symbol designation |
No. |
Symbol |
Symbol designation |
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3.17 |
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Butterfly valve |
4. CONTROL AND REGULATION PARTS |
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3.18 |
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Gate valve |
4.1 |
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Han-operated |
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3.19 |
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Double-seated change-over valve |
4.2 |
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Remote control |
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3.20 |
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Suction valve chest |
4.3 |
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Spring |
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3.21 |
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Suction valve chest with non-return |
4.4 |
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Mass |
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3.22 |
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valves |
4.5 |
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Float |
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3.23 |
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Double-seated change-over valve, |
4.6 |
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Piston |
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3.24 |
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straight |
4.7 |
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Membrane |
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3.25 |
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Double-seated change-over valve, angle |
4.8 |
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Electric motor |
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3.26 |
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Cock, straight through |
4.9 |
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Electro-magnetic |
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3.27 |
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Cock, angle |
4.10 |
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Manual (at pneumatic valves) |
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3.28 |
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Cock, three-way, L-port in plug |
4.11 |
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Push button |
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3.29 |
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Cock, three-way T-port in plug |
4.12 |
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Spring |
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3.30 |
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Cock, four-way, straight through in plug |
4.13 |
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Solenoid |
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3.31 |
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Cock with bottom connection |
4.14 |
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Solenoid and pilot directional valve |
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3.32 |
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Cock, straight through, with bottom conn. |
4.15 |
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By plunger or tracer |
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3.33 |
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Cock, angle, with bottom connection |
5. APPLIANCES |
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3.34 |
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Cock, three-way with bottom connection |
5.1 |
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Mudbox |
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3.35 |
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Thermostatic valve |
5.2 |
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Filter or strainer |
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3.36 |
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Valve with test flange |
5.3 |
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Magnetic filter |
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3.37 |
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3-way valve with remote control |
5.4 |
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Separator |
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3.38 |
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(actuator) |
5.5 |
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Steam trap |
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3.39 |
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On/off valve controlled by solenoid and |
5.6 |
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Centrifugal pump |
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Non-return valve (air) |
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pilot directional valve and with spring |
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return |
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3/2 spring return valve, normally closed |
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valve, normally closed |
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96.02 - ES0S-G |
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Description |
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Basic Symbols for Piping |
500.65 |
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Page 3 (3) |
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Edition 01H |
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L23/30H |
No. |
Symbol |
Symbol designation |
No. |
Symbol |
Symbol designation |
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5.7 |
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Gear or screw pump |
6. |
FITTINGS |
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5.8 |
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Hand pump (bucket) |
6.1 |
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Funnel / waste tray |
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5.9 |
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Ejector |
6.2 |
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Drain |
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5.10 |
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Various accessories (text to be added) |
6.3 |
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Waste tray |
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5.11 |
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Piston pump |
6.4 |
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Waste tray with plug |
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5.12 |
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Heat exchanger |
6.5 |
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Turbocharger |
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5.13 |
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Electric preheater |
6.6 |
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Fuel oil pump |
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5.14 |
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Air filter |
6.7 |
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Bearing |
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5.15 |
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Air filter with manual control |
6.8 |
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Water Jacket |
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5.16 |
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Air filter with automatic drain |
6.9 |
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Overspeed device |
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5.17 |
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Water trap with manual control |
7. READING INSTR. WITH ORDINARY DESIGNATIONS |
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5.18 |
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Air lubricator |
7.1 |
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Sight flow indicator |
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5.19 |
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Silencer |
7.2 |
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Observation glass |
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5.20 |
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Fixed capacity pneumatic motor with on |
7.3 |
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Level indicator |
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direction of flow |
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5.21 |
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Single acting cylinder with spring returned |
7.4 |
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Distance level indicator |
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5.22 |
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Double acting cylinder with spring |
7.5 |
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Recorder |
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5.23 returned
Steam trap
96.02 - ES0S-G