
- •500 Engine Data
- •500.00 Main Data for GenSets
- •500.01(01H) Introduction
- •500.02(01H) Safety
- •500.05(01H) Cross Section
- •500.10(01H) Key for Engine Designation
- •500.11(01H) Designation of Cylinders
- •500.12(01H) Engine Rotation Clockwise
- •500.20(01H) Code identification for Instruments
- •500.35(01H) Data for Pressure and Tolerance
- •500.35(11H) Data for Pressure and Tolerance
- •500.40(01S) Data for Torque Moment
- •500.45(01H) Declaration of Weight
- •500.50(01H) Ordering of Spare Parts
- •500.55(01H) Service Letters
- •500.60(01H) Conversion Table
- •500.65(01H) Basic Symbols for Piping
- •501 Operation of Engine
- •501.01(01H) Operating
- •501.05(01H) Out-of Service
- •501.10(01H) Starting-up after Out of Service Periods
- •501.15(02H) Guidelines for Longterm Low-Load Operation on HFO
- •501.25(01H) Operating a Diesel Engine at Low Frequency
- •502 Engine Performance and Condition
- •502.01(01H) Engine Performance and Condition
- •502.05(01H) Condensate Amount
- •502-01.00(01H) Engine Performance Data
- •503 Trouble Tracing
- •503.01(01H) Starting Failures
- •503.01(02H) Starting Failures
- •503.02(01H) Faults in Fuel Oil System
- •503.03(01H) Disturbances during Running
- •503.04(01H) Ignition in Crankcase
- •503.06(01H) Trouble Shooting Guide for Turbine Starter
- •503.09(01H) Trouble Shooting for Cooling Water System
- •503.10(01H) Trouble Shooting for Lubricating Oil Cooler
- •504.01(01H) Lubricating Oil Specification
- •504.01(05H) Lubricating Oil Specification
- •504.03(01H) Maintenance of Lubricating Oil Condition
- •504.05(01H) Lubricating Points
- •504.06(01H) Lubricating Oil in Base Frame
- •504.06(04H) Lubricating Oil in Base Frame
- •504.20(02H) Fuel Oil Specification
- •504.20(04H) Fuel Oil Specification
- •504.25(01H) Fuel Oil Quality
- •504.26(01H) Nomogram for Determination of CCAI
- •504.26(02H) Nomogram for Determination of CCAI
- •504.27(01H) Analysis Data
- •504.30(01H) Fuel Oil Cleaning
- •504.40(01H) Fresh Water System Treatment
- •504.40(02H) Freshwater System Treatment
- •505 Cylinder Head
- •505.01(01H) Cylinder Head
- •505-01.00(01H) Dismantling of Cylinder Head
- •505-01.05(01H) Inspection of Inlet Valve, Exhaust Valve and Valve Guide
- •505-01.15(01H) Valve Rotator
- •505-01.20(01H) Replacement of Valve Guide
- •505-01.26(01H) Indicator Valve
- •505-01.30(01H) Replacement of Sleeve for Fuel Injector
- •505-01.35(01H) Replacement of Valve Seat Ring
- •505-01.40(01H) Mounting of Cylinder Head
- •505-01.45(01H) Inspection of Cylinder Head Cooling Water Space
- •50501-01H Cylinder Head
- •50502-01H Valve Spindles and Valve Gear
- •50508-01H Indicator Valve
- •50510-01H Cylinder Head, Top Cover
- •506 Piston, Connecting Rod and Cylinder Liner
- •506.01(01H) Piston, Connecting Rod and Cylinder liner
- •506-01.05(01H) Separation of Piston and Connecting Rod
- •506-01.10(01H) Piston
- •506-01.15(01H) Connecting Rod
- •506-01.25(01H) Tightening and Check of Connecting Rod Screws
- •506-01.30(01H) In-situ Inspection of Connecting Rod Big-end Bearing
- •506-01.35(01H) Inspection and Honing of Cylinder Liner
- •506-01.40(01H) Replacement of Cylinder Liner
- •50601-01H Piston and Connecting Rod
- •507 Camshaft and Camshaft Drive
- •507.01(01H) Camshaft and Camshaft Drive
- •507-01.00(01H) Check of Camshaft and Camshaft Drive
- •507-01.05(01H) Inspection and Replacement of Camshaft Bearing
- •507-01.20(01H) Adjustment of Camshaft
- •50701-01H Intermediate Wheel
- •50705-01H Camshaft and Camshaft Bearing
- •50705-07H Camshaft and Camshaft Bearing
- •508-01.00(01S) Inspection of Valve Roller Guides
- •50801-01H Roller Guide and Push Rods
- •509.01(01H) Control and Safety Systems
- •509.05(01H) Instruments and Automatics
- •509.10(02H) Lambda Controller
- •509.35(01H) Starting Box
- •509-01.05(01H) Functional Test and Adjustment of Overspeed Trip
- •509-05.00(01S) Adjustment and Test of ON/OFF Pressostate
- •509-05.01(01S) Adjustment and Test of ON/OFF Thermostate
- •50903-01H Overspeed Device
- •50905-03H Prelubricating Oil Alarm (LAL 25)
- •50905-04H Instrument Panel
- •50907-02H Thermometer
- •50908-01H Pick-up
- •50910-01H Lambda Controller
- •50935-01H Starting Box
- •510 Crankshaft and Main Bearings
- •510.01(01H) Crankshaft and Main Bearings
- •510-01.00(05H) Checking of Main Bearings Alignment (Autolog)
- •510-01.05(01H) Inspection of Main Bearing Shells
- •510-01.10(01H) Inspection of Guide Bearing Shells
- •51001-01H Crankshaft
- •51002-02H Resilient Gear Wheel
- •51003-02H Flywheel with Gear Rim
- •511S Engine Frame and Base Frame
- •511.01(01H) Engine Frame and Base Frame
- •511-01.00(01H) Functional Test of Crankcase Safety Relief Valves
- •51101-02H Frame with Main Bearings
- •51102-02H Mounting of Pumps
- •51106-02H Covers on Frame
- •51106-03S Covers on Frame
- •512 Turbocharger System
- •512.01(01H) Turbocharger System
- •512-01.00(01H) Overhaul of Charging Air Cooler
- •512-15.00(01H) Water Washing of Turbine Side
- •51202-01S Exhaust Pipe Arrangement
- •51203-03H Turbocharging Arrangement
- •513 Compressed Air System
- •513.01(01S) Compressed Air System
- •513.01.30(01H) Overhaul, Test and Inspection of Turbine Starter
- •513-01.40(01H) Main Starting Valve
- •513-01.90(01H) Check of Compressed Air Piping System
- •51309-01H Turbine Starter
- •51310-01H Main Starting Valve
- •51314-01S Starting Valve
- •51315-03H Main Stop Valve
- •51316-03H Air Strainer
- •51319-02H Safety Valve
- •51320-01H ON-OFF Valve for Jet System
- •51321-01H Air Filter
- •514 Fuel Oil System
- •514.01(01H) Internal Fuel Oil System
- •514-01.05(01H) Fuel Injection Pump and Fuel Injection Pipe
- •514-01.10(02H) Fuel Injection Valve
- •514-01.15(01H) Fuel Oil Split Filter
- •514-01.90(01H) Check of Fuel Oil Piping System
- •514-05.01(01H) Adjustment of The Maximum Combustion Pressure
- •51401-01H Fuel Injection Pump
- •51402-01H Fuel Injection Valve
- •51403-01H Fuel Oil Filter Duplex
- •51404-01H Fuel Injection Pipe
- •51430-01H Pipes on Cylinder Section
- •515 Lubricating Oil System
- •515.01(01H) Internal Lubricating Oil System
- •515.06(01H) Lubricating Oil Cooler
- •515-01.00(01H) Lubricating Oil Pump, Engine Driven
- •515-01.10(01H) Lubricating Oil Filter
- •515-01.20(01H) Lubricating Oil, Thermostatic Valve
- •515-01.90(01H) Check of Lubricating Oil Piping System
- •515-06.00(02H) Lubricating Oil Cooler
- •51501-03H Lubricating Oil Pump (Gear Driven)
- •51502-01H Lubricating Oil Filter (Type A)
- •51502-02H Lubricating Oil Filter (Suppl. for Plate 51502-01H)
- •51504-01H Prelubricating Pump
- •51506-01H Lubricating Oil Cooler
- •51525-01H Hand Wing Pump
- •51530-01H Lubricating Oil Separator
- •516 Cooling Water System
- •516.01(01H) Cooling Water System
- •516.04(01H) Cooling Water Thermostatic Valve
- •516-01.90(01H) Check of Cooling Water System
- •516.04-00(01H) Cooling Water, Thermostatic Valve
- •51604-01H Cooling Water Thermostatic Valve
- •51610-01H High Temperature Fresh Water Pump
- •51625-01H Pipes on Cylinder Head
- •51635-01H Preheater - Fresh Water
- •517 Special Equipment
- •518 Driven Machinery
- •519 Specific Plant Information
- •519.03(01S) Resilient Mounting of Generating Sets
- •519-03.00(01S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(02S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.00(03S) Fitting Instructions for Resilient Mounting of GenSets
- •519-03.05(01S) Replacement of Conicals
- •519-03.10(01S) Replacement of Conicals
- •520 Tools
- •520.01(01H) Introduction to Spare Part Plates for Tools
- •520-01.05(01H) Application of Hydraulic Tools
- •520-01.10(01H) Maintenance of Hydraulic Tools
- •520-01.15(01H) Tightening with Torque Spanner

Description |
Ordering of Spare Parts |
500.50 |
Page 1 (2) |
Edition 01H |
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Whenever spare parts are ordered (or reference is made in correspondence etc.) the following data must be indicated for the particular engine:
1. Name of plant
2. Engine type and engine No ----, built by
3. Illustration plate number (complete with ed. figures)
4. Item No
5. Quantity required (and description)
L23/30H
These data are used by us to ensure supply of the correct spare parts for the individual engines, even though the spare part illustrations contained in this book may not always be in complete accordance with the individual components of a specific engine.
Note: For ordering of spare parts for governor, turbocharger and alternator, please see special instruction book for these components.
08028-0D/H5250/94.08.12
Information found on page 500.15 or on the nameplate on the engine(s):
Example: Name of plant |
Eng. type |
Eng. No. |
Built by |
DANYARD |
5L28/32H |
20433 |
MAN B&W Holeby |
Information found on each plate:
Plate No. |
Edition |
Item No. |
Qty. (and description) |
50601 |
13H |
10 |
10 pcs (Piston ring) |
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Plate |
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1 (2) |
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Piston |
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and |
Connecting |
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Rod |
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60601- |
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13H |
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08 |
L/V28/32H |
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09 |
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10 |
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11 |
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12 |
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01 |
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02 |
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03 |
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04 |
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05 |
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607 |
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608 |
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06 |
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609 |
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610 |
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13 |
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611 |
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612 |
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07 |
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613 |
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46 |
- |
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614 |
91. |
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ES0S |
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14 |
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615 |
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616 |
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617 |
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618 |
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619 |
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620 |
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96.02 - ES2S-G

Description |
Ordering of Spare Parts |
500.50 |
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Page 2 (2) |
Edition 01H |
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L23/30H |
Name of Plant:
Engine type: |
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Engine Number: |
Built by: |
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Plate No |
Ed. No |
Item No |
Description |
Qty |
08028-0D/H5250/94.08.12

Description |
Service Letters |
500.55 |
Page 1 (1) |
Edition 01H |
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L23/30H |
Description
In order to ensure the most efficient, economical, and up-to-date operation of our engines, we regularly send out "Service Letters", containing first-hand information regarding accumulated service experience.
The service letters can either deal with specific engine types, or contain general instructions and recommendations for all engine types, and are used as a reference when we prepare up-dated instruction book editions.
importancetotheoperationoftheplant,werecommend that engine staff to file them to supple-ment the relevant chapters of this instruction book.
Therefore, since new service letters could be of great
08028-0D/H5250/94.08.12
96.02 - ES0U-G

Description |
Conversion Table |
500.60 |
Page 1 (3) |
Edition 01H |
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SI Base Units
Quantity |
Name |
Symbol |
lenght |
metre |
m |
mass |
kilogram |
kg |
time |
second |
s |
electric current |
ampere |
A |
absolute temperature* |
kelvin |
K |
amount of substance |
mole |
mol |
luminous intensity |
candela |
cd |
*Also named "Thermodynamic temperature"
Supplementary SI Units
Quantity |
Name |
Symbol |
plane angle |
radian |
rad |
solid angle |
steradian |
sr |
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L23/30H
Length (m)
1 in (inch) |
25.40 mm = 0.0254 |
m |
1 ft (foot) = 12 inches |
0.3048 |
m |
1 yd (yard) = 3 ft = 36 inches |
0.9144 |
m |
1 statute mile = 1760 yds |
1609 |
m |
1 n mile (international nautical mile) |
1852 |
m |
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SI Prefixes
Factor |
Prefix |
Symbol |
Factor |
Prefix |
Symbol |
1018 |
exa |
E |
10-1 |
deci |
d |
1015 |
peta |
P |
10-2 |
centi |
c |
1012 |
tera |
T |
10-3 |
milli |
m |
109 |
giga |
G |
10-6 |
micro |
m |
106 |
mega |
M |
10-9 |
nano |
n |
103 |
kilo |
k |
10-12 |
pico |
p |
102 |
hecto |
h |
10-15 |
femto |
f |
10 |
deca |
da |
10-18 |
atto |
a |
Derived Si Units with Special Names
Quantity |
Name |
Symbol |
Expressed in base, |
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supplementary or |
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derived SI units |
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frequency |
hertz |
Hz |
1 |
Hz |
= |
1 s-1 |
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force |
newton |
N |
1 N |
= |
1 kg m/s2 |
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pressure, stress |
pascal |
Pa |
1 |
Pa |
= |
1 |
N/m2* |
energy, work quantity of heat |
joule |
J |
1 |
J |
= |
1 |
Nm |
power |
watt |
W |
1 |
W |
= |
1 |
J/s |
electric potential |
volt |
V |
1 |
V |
= |
1 |
W/A |
temperature |
Celcius |
°C |
1°C |
= |
1 k** |
*For mechanical stresses N/mm2 is widely used. 1 N/mm2 = 106 N/m2
**t (°C) = T(K) - T 0(K), where T0 = 273.15 K
Additional SU Units
Quantity |
Name |
Symbol |
Definition |
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time |
minute |
min |
1 min |
= |
60 s |
time |
hour |
h |
1 h |
= |
60 min |
plane angle |
degree |
° |
1° |
= |
( p/180) rad |
volume |
litre |
l |
1 l |
= |
1 dm3 |
pressure |
bar |
bar |
1 bar |
= |
105 Pa |
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Area (m2)
1 sq. in (square inch) |
0.6452 x 10-3 m2 |
1 sq. ft (square foot) |
92.90 x 10-3 m2 |
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Volume (1 m3 = 1000 l)
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1 cub. in (cubic inch) |
16.39 x 10-6 |
m3 |
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1 cub. ft (cubic foot) |
28.32 x 10-3 |
m3 = 28.32 l |
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1 gallon* (imperial, UK) |
4.546 x 10-3 |
m3 = 4.546 l |
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1 gallon* (US) |
3.785 x 10-3 |
m3 = 3.785 l |
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1 barrel (US petroleum barrel) = |
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42 gallon (US) |
0.1590 |
m3 |
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1 bbl (dry barrel, US) |
0.1156 |
m3 |
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1 register ton = 100 cub. ft |
2.832 |
m3 |
* |
1 gallon = 4 quarts = 8 pints |
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Velocity, Speed (m/s) (3.6 km/h = 1 m/s)
1 kn (knot) = 1 nautical mile/h |
1.852 km/h = 05144 m/s |
For other conversions, see table for length
92.16 - ES0U

500.60 |
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Conversion Table |
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Description |
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Edition 01H |
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Page 2 (3) |
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L23/30H |
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Mass (kg) |
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Dynamic viscosity (N s/m2) |
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1 lb (pound mass) = 16 ozs (ounces) |
0.4536 kg |
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1 kp s/m2 |
9.807 N s/m2 |
= 98.07 P (poise) |
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1 cwt (UK) (hundredweight) = 112 lbs |
50.80 kg |
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1 poundal s/sq.ft |
1.488 N s/m2 |
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1 long ton (UK) = 20 cwt = 2240 lbs |
1.016 metric tons = 1016 kg |
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1 lbf/sq.ft |
47.88 N s/m2 |
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1 short ton (UK) = 2000 lbs |
0.907 metric tons = 907 kg |
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poise is a special name taken from the CGS system. 1 P = 0.1 Pa s |
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1 slug* |
14.59 kg |
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1 cP = 1 mPa s = 10-3 Pa s |
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*Unit and mass in the ft-lb-s system
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Kinematic viscosity (m2/s) |
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Density |
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1 sq.ft/s |
92.90 x 10-3 m2/s = 92.90 x 103 cSt * |
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1 lb/cub. ft |
16.02 kg/m3 |
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* 1 cSt (centi stokes) = 10-6 m2/s. Stokes is a special name taken from the |
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CGS system. 1 St = 10-4 m2/s |
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Force (1 kg m/s2 = 1 N)
1 kp (kilopound)* |
9.807 N |
1 poundal** |
138.3 x 10-3 N |
1 lbf (pound force) |
4.448 N |
*Can occasionally be found stated as kgf (kilogram force). Standard acceleration of free fall gn = 9.80665 m/s2
**Unit of force in the ft-lb-s system
Pressure
(1 N/M2 = 1 Pa, 1 bar = 105 Pa, 1 mbar = 10-3 bar)
1 kp/cm2 = 1 at = 0.9678 atm |
98.07 x 103 Pa = 0.9807 bar |
1 at = 735.5 mm Hg* = 10 m H2O** |
(T = 277 K) |
750 mm Hg* |
105 Pa = 1 bar |
1 mm Hg* (T = 273 K) |
133.3 Pa = 1.333 mbar |
1 mm H O** (T = 277 K) |
10-4 at = 9.807 Pa = 98.07 x 10-3 mbar |
2 |
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1 in Hg* (T = 273 K) |
3386 Pa = 33.86 mbar |
1 in H2O** (T = 277 K) |
249.1 Pa = 2.491 mbar |
1 atm (standard atmosphere) = |
760 mm Hg, 1.013 x 105 Pa = 1013 mbar |
1 atm = 1.033 at |
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1 lbf/sq.in (psi) |
6895 Pa = 68.95 mbar |
*Mercury. 1 mm Hg = 1 Torr
Values in Table provided gn = 9.80665 m/s2
**Water column (WC)
Stress ( 1 N/m2 = 10 -6 N/mm2)
1 kp/mm2 = 100 kp/cm2 |
9.807 N/mm2 |
1 lbf/sq. in (psi) = 0.07031 at |
6.895 x 10-3 N/mm2 |
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Energy, Work (1 Nm = 1 J, Wh)
1 cal I.T* |
4.187 |
J* |
1 kpm |
9.807 |
J |
1 hph (metric) |
2.648 x 106 J = 0.7355 |
kWh |
1 ft. lbf |
1.356 |
J |
1 hph (UK, US) |
2.685 x 106J = 0.7457 |
kWh |
1 BTU (UK, US) |
1.055 x 103J = 1.055 |
KJ |
*Exact value: 4.1868 J
I.T. = International Steam Table
Power (1 kg m2/s3 = 1 N m/s = 1 J/s = 1 W)
1 kpm/s |
9.807 |
W |
1 hp (metric) = 75 kpm/s |
735.5 |
W = 0.7355 kW |
1 kcalI.T./h |
1.163 |
W |
1 ft lbf/s |
1.356 |
W |
1 hp (UK, US) = 550 ft.lbf/s |
745.7 |
W |
1 BTU/h |
0.2931 |
W |
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Moment of Force, Torque (kg m2/s2 = Nm)
Can easily be derived from the above tables.
Moment of Inertia (kg m2)
1 |
GD2 (old notation) |
= 4 x I* kg m2 |
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1 |
WR2 (old notation)* |
= 1 x I* kg m2 |
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*I = ò dm x r2 |
m |
= mass at the radius r |
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r |
r |
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G = W = mass in kg |
D = Diameter of gyration |
R = Radius of gyration
92.16 - ES0S

Description |
Conversion Table |
500.60 |
Page 3 (3) |
Edition 01H |
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Specific fuel consumption* (g/kWh)
1 g/hph (metric) |
1.360 g/kWh |
*See also table for specific fuel oil consumption values
Temperature difference (K)
1 °C (Celsius) |
1 K |
1 °F (Fahrenheit) |
5/9 K |
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Temperature levels (K) (see "Derived SI Units with special Names)
t °C (Celsius) |
t c + 273.15 = K |
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t°F (Fahrenheit) |
5/9(t f - 32) |
+ 273.15 = K |
Celsius from Fahrenheit: |
tc = 5/9(tf - |
32) |
Fahrenheit from Celcius: |
tf = 9/5 x tc + 32 |
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Specific heat capacity (J/(kg K))
1 kcal /(kg x °C) |
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4.187 x 10 3 |
J/(kg K) |
I.T. |
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/(kg °C) |
4.187 x 10 3 |
J/(kg K) |
1 BTU*/(lb x °F) = 1 kcal |
I.T. |
*British Thermal Unit (see table for energy conversions)
L23/30H
Some physical data in SI units |
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Nomenciature |
DK = temperature difference |
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t = temp. in °C |
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r = density in kg/m3 |
Cp = heat capacity in J/(kg DK) |
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t |
r |
Cp |
t |
Cp |
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range |
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Water |
18 |
999 |
4.18 x 103 |
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Lubricating oil (approx.)* |
15 |
900 |
1.96 x 103 |
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Atmosphereric air (dry) (p= 1 bar) |
0 |
1.276 |
998 |
0-150 |
1005 |
Exhaust gas |
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200-400 1080 |
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* Viscosity: 100-140 cSt at 40°C |
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750 mm Hg = 1 bar = 105 Pa |
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1 atm (standard pressure at sealevel) = |
760 mm Hg = 1013 mbar |
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Gas constant for air and exhaust gas |
= |
287 J/(kg x K) |
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Water, heat of evaporation 100°C |
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1.013 bar |
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2.256 x 10 6 J/kg |
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Fuel oil. Lower caloric value |
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41-43 x 106 J/kg |
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ISO 3046/1-1986 standard reference fuel |
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43 x 106 J/kg |
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Diesel engine reference fuel |
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(see below) |
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Specific fuel oil consumption (SFOC)
Heat conductance (W/(m K))
1 calI.T./(cm x s x °C) |
418.7 |
W/(m K) |
1 kcalI.T./(m x h x °C) |
1.163 |
W/(m K) |
1 BTU*/(ft x h x °F) |
1.731 |
W/(m K) |
*British Thermal Unit (see table for energy conversions)
Reference conditions
Specific fuel oil consumption values refer to brake power, and the following reference conditions:
Reference Conditions (ISO) |
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Blower inlet temperature 25°C |
298 K |
Blower inlet pressure |
1000 mbar |
Charge air coolant temperature 25°C |
298 K |
Fuel oil lower calorific value (10200 kcal/kg) |
42707 kJ/kgk |
Heat transmittion (W/(m2 K))
1 cal |
/(cm x s x °C) |
41.87 x 10 3 |
W/(m2 |
K) |
I.T. |
1.163 |
W/(m 2 |
K) |
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1 kcal |
/(m" x h x °C) |
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I.T. |
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1 BTU*/(ft2 x h x °F |
5.678 |
W/(m 2 |
K) |
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92.16 - ES0U